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DAELIM S-FIVE Manual

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  • Page 2: Table Of Contents

    CONTENTS SPECIFICATION HANDLE BAR LOCK OPERATION INSTRUCTION MAIN STAND LOCK SAFETY PRECAUTIONS SEAT LOCK TRUNK PRIOR TO STARTING VEHICLE DOCUMENT STORAGE AREA CORRECT ATTIRE BAG HOLDER OPERATION BRAKE LOCK LEVER CARGO CORRECT DRIVING OPERATION MODIFICATION STARTING THE ENGINE ATTACHMENT IF ENGINE CANNOT BE STARTED MUFFLER PARTS LOCATION AFTER STARTING ENGINE...
  • Page 3 SAFE DRIVING LICENSE PLATE INSPECTION REGULAR INSPECTION PREPARATION BEFORE DRIVING REGULAR INSPECTION SCHEDULE DRIVING METHOD SIMPLE MAINTENANCE DRIVING POSITION BRAKE LEVER ADJUSTMENT PRECAUTION WHEN DRIVING REAR BRAKE SHOE INSPECTION STARTING REPLENISHING BRAKE FLUID TURNING METHOD BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE PRINCIPLE OF TURN BRAKE PAD INSPECTION EFFECT OF SPEED...

  • Page 4: Specification

    SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM C.D.I LENGTH WIDTH HEIGHT(mm) 1,795 698 1,114 BATTERY CAPACITY 12V3AH(MF TYPE) WHEEL BASE(mm) 1,260 FUEL CAPACITY( ) GROUND CLEARANCE(mm) OIL CAPACITY( ) SEAT HEIGHT(mm) 120 / 70 - 12 58L DRY WEIGHT(kgf) TIRE SIZE 130 / 70 - 12 62L PASSENGER TELESCOPIC...

  • Page 5: Operation Instruction

    OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you Careful driving and the wearing of proper attire and safety purchased. equipment are the most important factors in the safe To ensure more comfortable and safer operation, make sure to operation of the scooter.

  • Page 6: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE Read user's manual carefully. Conduct maintenance checks prior to operation. Always maintain vehicle in clean status and carry out specified maintenance checks. Make sure to stop engine and stay away from fire when fueling. Exhaust gas contains harmful substance such as carbon monoxide.

  • Page 7: Operation

    OPERATION CARGO Operators should naturally fix bodies to keep smooth driving. When carrying cargo, you must keep in mind that operating Please check whether or not you are unnaturally strained and the vehicle, especially when turning, will be different. strung up. Make sure not to overload the vehicle with goods as this can Driving pose has a great influence on safe operation.

  • Page 8: Modification

    If the hole in oil tank cap is blocked, oil will not flow freely into the engine which can cause severely engine damage. Except designated attachment by DAELIM MOTOR CO., LTD., don’t attach any extra lighting device, because it may cause an early discharging of battery.

  • Page 9: Parts Location

    PARTS LOCATION BACK MIRROR FUEL TANK LID (BENEATH THE SEAT) SEAT TRUNK FRONT BRAKE LEVER BATTERY FUSE TIRE MUFFLER...
  • Page 10 OIL TANK LID (BENEATH THE SEAT) REAR BRAKE LEVER HEADLIGHT FRONT CUSHION AIR CLEANER ELEMENT BRAKE DISK KICK START PEDAL MAIN STAND SIDE STAND...

  • Page 11: Meter Reading And Usage

    METER READING AND USAGE METER WARNING AND INDICATOR LAMP <SPEEDOMETER> <OIL WARNING INDICATOR> Indicates driving speed. Maintain legal When oil in the oil tank is low, the oil speed limits to ensure safe operation. warning indicator turns on. SPEEDOMETER When this happens, fill the oil tank with pure oil.

  • Page 12: Switch Operation

    SWITCH OPERATION MAIN SWITCH 1. ON..Starts engine. Key can not be When you park the vehicle and pulled out. leave it, please lock handle bars 2. OFF..Stops engine. Key can be and take out the key. MAIN SWITCH placed in or taken out of the It can be locked up in the main main switch.

  • Page 13: Starter Button

    STARTER BUTTON HEADLIGHT <TURNING ON HEADLIGHT> <HEADLIGHT HIGH/LOW BEAM SWITCH> Put main switch key in “ON” position and High beam or low beam can be operated turn on headlight switch. by the use of high/low beam switch. The engine is started pressing this button HIGH BEAM when pressed in a state where the main switch key is placed to an ON position and...

  • Page 14: Winker Switch

    WINKER SWITCH HORN BUTTON HAZARD SWITCH If this switch is turned on when the main The horn is sounded if the horn button is When the hazard switch button is pressed switch is in an ON position, the winker will pressed when the main switch is in an ON with the main switch in “ON”...

  • Page 15: Equipment Usage

    EQUIPMENT USAGE HANDLE BAR LOCK MAIN STAND LOCK CAUTION Check to see that the handle bars have been securely locked by lightly moving the handle bars to the left and right. Make sure to park the vehicle in a location where traffic and always are not blocked.

  • Page 16: Seat Lock

    SEAT LOCK TRUNK CAUTION As the seat automatically locks, take special care not to accidently leave the key in the trunk. Driving with unlocked seat lock may cause danger. When the seat lock is out of order, do not operate it further and inspect it in the closest authorized repair center.

  • Page 17: Document Storage Area

    DOCUMENT STORAGE AREA BAG HOLDER CAUTION Make sure that the seat is securely locked after closing the seat. An unlocked seat can hinder the operation of the vehicle. The temperature inside the trunk rises due to heat from the engine. Do not place foodstuffs and other articles that can be damaged easily by heat.

  • Page 18: Brake Lock Lever

    BRAKE LOCK LEVER <SETTING> <RELEASING> Squeeze tightly on the rear brake lever. Squeeze tightly on the rear brake lever Move the brake lock lever in the and the lock lever will be automatically direction of the arrow in the drawing released.

  • Page 19: Correct Driving Operation

    CORRECT DRIVING OPERATION STARTING THE ENGINE Lock the rear wheel.(see p. 17) Make sure to check the oil, gasoline, etc., Always follow the proper starting procedure before starting the engine. described below. Turn the main switch to an ON position. Please ensure that the main stand is in a down position when starting the engine.
  • Page 20 <USING THE ELECTRIC START(CELL)> <WITHOUT ELECTRIC START(KICK)> Press the starter button without rotating Erect main stand and then step kick starter pedal strongly. the starter grip (opening the throttle). It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems CAUTION...

  • Page 21: If Engine Cannot Be Started

    IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE When the engine is cold morning or If engine cannot be started or vehicle does Fold the main stand. winter or the vehicle has not been used not move, check the followings. Push the vehicle forward to fold the for a long period of time, let the engine Is there fuel in fuel tank?
  • Page 22 Get on the vehicle. Squeeze tightly on the rear brake lever Release the squeezing tension on the and the lock lever will be automatically rear brake lever and slowly begin to Mounting should be done from the left released. rotate the throttle grip to allow for a side, and you should sit squarely on the slow and easy start.

  • Page 23: Proper Driving Methods

    Speed is controlled by the operation of Work the front and rear brakes PROPER DRIVING METHODS the throttle grip. together. If the throttle grip is rotated..Allow the throttle grip to rotate back to Before entering traffic, use the correct The speed of the vehicle increases.

  • Page 24: Stopping

    The brakes should never be suddenly Special care in driving should be STOPPING applied and the handle bars should taken during rainy weather. never be suddenly turned. When approaching the desired More braking distance is needed when stopping area. Sudden braking or turning can cause the driving on wet roads or in the rain.
  • Page 25 After the vehicle has come to a Dismount on the left side and lower the To prevent theft, be sure to lock handle complete stop. main stand on a flat surface. bars when parking. Return the winker switch to the center Be sure to park in an area that is free of CAUTION position and turn the main switch to...

  • Page 26: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION Self inspect the vehicle and have regular CAUTION maintenance inspections for increased If you are unable to correct trouble Observe safety rules when conducting safety and the prevention of accidents. even after you make adjustment or inspections.

  • Page 27: Inspection Of Concerned Area

    INSPECTION OF CONCERNED AREA BRAKE INSPECTION Check areas which caused for concern <BRAKE LEVER FREE PLAY> <CHECK OF BRAKE FLUID> when last operating the vehicle. Lightly squeeze the brake levers until This is checked by placing the vehicle on tension is felt to check for an appropriate its main stand on a flat surface.

  • Page 28: Tire Inspection

    TIRE INSPECTION <AIR PRESSURE CHECK> <CRACKS/DAMAGE> <FOREIGN MATERIALS> Check for an appropriate level of air Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, pressure by examining how the tire sits on damage. etc.

  • Page 29: Fuel Check

    FUEL CHECK <CHECK> <REFUELING> CAUTION Check gasoline to see if there is a sufficient Release the seat lock by turning the If air pressure is inadequate or if there amount of gasoline to reach your destination. main switch key OFF to OPEN to open are cracks, damage or abnormal wear If the fuel gauge needle indicates E the seat.

  • Page 30: Engine Oil Check

    ENGINE OIL CHECK LIGHTS AND WINKER INSPECTION <CHECK> <HEADLIGHT, TAILLIGHT> CAUTION If the oil is low, the oil warning indicator Start the engine and make sure the lights Make sure to stop engine and stay will turn on. Turn the main switch to ON turn on.

  • Page 31: Back Mirror Inspection

    BACK MIRROR INSPECTION FUEL LEAK INSPECTION LICENSE PLATE INSPECTION Sit squarely on the seat and check to see if Check to see if there is any leaking fuel by Check to see if there is any dirt or damage you have a good view behind the vehicle thoroughly checking the fuel tank, hose, to the license plate.

  • Page 32: Regular Inspection

    REGULAR INSPECTION REGULAR INSPECTION SCHEDULE Carry out the self inspections before operation as described in this owner’s manual at each regular maintenance time. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(CAUTION 1) FREQUENCY REMARK 1,000Km...
  • Page 33 ODOMETER READING(CAUTION 1) FREQUENCY REMARK 1,000Km ITEM MONTH BRAKE SHOE / PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEADLIGHT ADJUSTMENT SUSPENSION BOLTS, NUTS, FASTENERS WHEELS / TIRES STEERING HANDLE BEARING DRIVE BELT WEIGHT ROLLER SLIDE PIECE If you do not have the appropriate tools or information to conduct maintenance, or if you feel you are not capable to perform maintenance on this vehicle, contact authorized dealers or repair shops for maintenance and repairs.

  • Page 34: Simple Maintenance

    SIMPLE MAINTENANCE BRAKE LEVER ADJUSTMENT REAR BRAKE The following is an explanation of correct Brake lever free play is adjusted by inspection methods, cleaning and parts rotating the adjuster of the brake arm. replacing. Please always refer to this After adjustment, check the brake lever to section when wanting to inspect or repair ensure that the clearance is not above or your vehicle.

  • Page 35: Rear Brake Shoe Inspection

    REAR BRAKE SHOE INSPECTION REPLENISHING BRAKE FLUID 1. Clean dust and other foreign materials After adjusting the brakes, check the wear around reserve tank to prevent foreign of the brake shoe. While tightly squeezing materials from falling inside tank. the rear brake lever, if the “ ” mark of 2.

  • Page 36: Brake Hose, Pipe Leakage, Damage, Assembly State

    CAUTION BRAKE HOSE, PIPE LEAKAGE, BRAKE PAD INSPECTION DAMAGE, ASSEMBLY STATE When adding brake fluid, be very careful not to allow foreign Operate the brake lever to check the wear materials to enter the reserve tank. Visually check for fluid leaks or damage of the brake pad.

  • Page 37: Replenishing Engine Oil

    REPLENISHING ENGINE OIL <RECOMMENDED OIL> <INSPECTION> <REPLENISHING> If the oil is low, the oil warning indicator If oil sold on markets or privately ma- will turn on. Turn the main switch to ON 1. Set vehicle on main stand in upright nufactured oil (oil-grade) is used, engine in order to check whether the oil warning position on level ground.

  • Page 38: Transmission Oil Inspection

    TRANSMISSION OIL INSPECTION TIRE PRESSURE INSPECTION <OIL LEVEL> <FLUID LEAK> Check the tire pressure using a tire gauge. Start the engine and let it idle for a few Check to see if transmission oil leaks out Check tire pressure when the tires are cool. minutes.

  • Page 39: Wheel Removal

    WHEEL REMOVAL <FRONT WHEEL REMOVAL> Loosen the axle nut. Fit the caliper over the disc, taking care Raise the front wheel off the ground by Withdraw the front wheel axle and not to damage the brake pads. Install the placing a support block under the remove the front wheel.

  • Page 40: Side Stand Insfection

    <REAR WHEEL REMOVAL> SIDE STAND INSPECTION Set vehicle on main stand in upright Erect main stand and place vehicle position on level ground. Loosen the rear brake adjuster nut. in up right position on level graund. Check the spring for damage or loss of tension and the side stand assembly for freedom of movement.

  • Page 41: Spark Plug

    SPARK PLUG If electrode is stained or clearance is not Install in the reverse order of removal. Clean plug with plug cleaner. right, satisfactory spark is not produced. Check electrode for wear and corro- Clean and make adjustment. sion. Check the plug gap using a feeler gauge. CAUTION Loosen the special screw and remove PLUG GAP : 0.6~0.7mm...

  • Page 42: Battery Inspection

    BATTERY INSPECTION CAUTION Turn the ignition switch OFF <CLEANING BATTERY TERMINALS> <REPLENISHING BATTERY WATER> before disconnecting the terminal from the battery. If you remove screw from battery box When cleaning battery, do not This vehicle doesn’t need either cover after putting floor panel met disassemble the battery cap to replenishing or checking battery water forward, you will find battery assem-...

  • Page 43: Fuse Replacement

    FUSE REPLACEMENT Turn off the main switch to see if the fuse CAUTION is severed. If the fuse is severed, exchange the fuse into 7A fuse. When disassemble fuse, make sure that fuse holder isn’t separated. To change a fuse, first take off battery After assembling fuse in the part of cover.

  • Page 44: Bulb Replacement

    BULB REPLACEMENT Be sure to turn the ignition switch OFF [HEADLIGHT BULB] [TAIL/STOPLIGHT BULB] when replacing the bulb. Do not use bulbs other than that Put your hand under the front under Loosen the 2 tapping screws and specified. cover and stretch it to the back of the remove the tail light lens.
  • Page 45 [WINKER BULB] <FRONT WINKER BULB> <REAR WINKER BULB> Loosen the 6 upper cover setting Press the winker lens groove and open Turn the winker bulb sockets screws, and remove the front cover the winker lens using plain screwdriver. counterclockwise, and remove it. assembly.

  • Page 46: Air Cleaner Element Inspection

    AIR CLEANER ELEMENT INSPECTION <REMOVAL> <CLEANING> CAUTION Loosen the 6 washer screws and Clean the air cleaner element in clean Do not use gasoline or other ma- remove the air cleaner case cover. oil, squeeze excess oil, and then, wra- terials having a low ignition point Inspect the air cleaner element.

  • Page 47: Cable Rubber Part Inspection

    STORAGE GUIDE CABLE RUBBER PART INSPECTION NOTABLES FOR CAR WASHING A rubber part is assembled on the cable to Extended storage, such as for winter, Make sure to stop the engine prior to car protect the inner cable. requires that you take certain steps to washing.

  • Page 48: Frame And Engine Number

    FRAME AND ENGINE NUMBER Remove the battery. Store in an area <FRAME NUMBER> The frame number is stamped on the protected from freezing temperatures front central part of the frame. and direct sunlight. The engine number is stamped on the Slow charge the battery once a month.

  • Page 49: Safe Driving

    PREPARATION BEFORE DRIVING SAFE DRIVING Performing daily inspection Putting on the protective gears (Helmet, glove, goggles, etc.) Bringing the driver's licence Determinating the path to the desired destination...

  • Page 50: Driving Method

    DRIVING METHOD DRIVING POSITION < SCOOTER > The appropriate driving position is most important thing to driving safely. Eyes : Look at the front direction widely. Shoulders : Relieve the tension. Arms : Relieve the tension and bend arms to inside and let them act as the spring.
  • Page 51 < VEHICLE EXCEPT SCOOTER > Eyes : Look at the front direction widely. Shoulders : Relieve the tension. Arms : Relieve the tension and bend arms to inside and let them act as the spring. Hands : Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever.

  • Page 52: Precaution When Driving

    PRECAUTION WHEN DRIVING If any abnormality is found, stop driving and contact service center to inspect the vehicle. Secure the safe distance. Restart the vehicle after 2~3 min when it is turned over. Drive protectively. Always turn on the headlight at night. Do not obstruct the traffic.

  • Page 53: Starting

    STARTING Prior to starting always look around to avoid accident. < SCOOTER > Lock the rear brake with the main stand erected. Start the engine using the cell or kick. Pull back the main stand. Get on the vehicle. Release the brake lock lever by pull the rear brake lever strongly.
  • Page 54 < VEHICLE EXCEPT SCOOTER > Get on the vehicle after pulling back the stand. Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION Return the side stand to its original position. Keep driving without doing this may cause turnover accident.

  • Page 55: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The basic principle of turn is balancing using the centrifugal The centrifugal force increases in inverse portion to the radius force which makes vehicle go outside and the gravity which of a curve and in portion to the square speed.

  • Page 56: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motor cycle.

  • Page 57: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motor cycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.

  • Page 58: Precaution When Turning

    PRECAUTION WHEN TURNING < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN Do not drive inside of large truck's turn circle. > It is distance between path of the front and rear wheel and < DEAD ANGLE ZONE > increases in proportion to the length of the vehicle Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle...

  • Page 59: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) Vehicle is braked using friction between road surface and tires. Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased.

  • Page 60: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION Turn the throttle grip to its original position and decelerate Learn the proper braking method to prevent accident. using the engine brake. Erect the vehicle straight. Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE Vehicle speed : 50 km/h When using both front and rear brakes Impact increases in proportion to the speed and weight.

  • Page 61: Wiring Diagram

    WIRING DIAGRAM START S/W LIGHT S/W SIDE STAND S/W COMB S/W FRAME EARTH FR. STOP S/W RR. STOP S/W 12V 3AH BATTERY FUEL REG/REC LEVEL UNIT SPEEDOMETER SPEEDOMETER (12V1.7W) SPEEDOMETER (12V1.7W) RH. WINKER PILOT (14V3W) Rr.RH.WINKER (12V 10W) TAIL/STOP LIGHT FUEL METER (12V 5W/21W)
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  • Page 66 2001. 3. PRINTED NO COPY 2001. 3. PUBLICATION...

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