Removal And Disassembly - Suzuki DR-Z400S 2001 Service Manual

REMOVAL AND DISASSEMBLY

• Remove the front wheel. ("6-5)
• Remove the front brake caliper. ("6-47)
• Remove the headlight assembly. ("7-23)
• Remove the brake hose clamp 1 and odometer cable
guide 2.
• Remove the front fork after loosening the front fork upper clamp
bolts 3 and lower clamp bolts 4.
NOTE:
Slightly loosen the front fork cap bolt 5 to facilitate later disas-
sembly.
• Remove the boot and boot holder.
#
Replace the removed boot clamps with new ones.
• Remove the cap bolt out of the inner tube and slowly pull
down the inner tube.
• Hold the piston rod locknut with a 17-mm wrench and special
tool.
• Remove the cap bolt, washer, and spring.
$ 09940-94922: Front fork stopper plate
DR-Z400SK2 ('02-MODEL) 10-13