Suzuki DR-Z400S 2001 Service Manual page 154

DAMPER ROD BOLT
Tighten the front fork damper rod bolt to the specified torque
using the special tool.
09940-54821: Front fork inner rod holder
Frant fork damper rod bolt: 80 N·m (8.0 kgf-m, 58.0 lb-ft)
Use a new O-ring to prevent oil leakage.
FORK OIL
Place the front fork vertically without the spring.
Pour the specified fork oil into the inner tube.
99000-99001-SS5: SUZUKI FORK OIL SS-05
Standard fork oil capacity (each leg):
Move the inner tube slowly several times.
Hold the front fork in a vertical position and adjust the fork oil
level using the special tool.
09943-74111: Fork oil level gauge
Fork oil level
Standard: 165 mm (6.5 in)
NOTE:
Before adjusting the oil level, remove the fork spring and com-
press the inner tube fully.
FORK SPRING
Install the fork spring.
NOTE:
The end of the fork spring with the smaller inside diameter should
be at the bottom of the front fork.
CAP BOLT
Install the cap bolt.
NOTE:
Before installing the cap bolt turn the spring adjuster to the soft-
est position.
709 ml (24.0 US oz, 25.0 Imp oz)
CHASSIS 6-15