Suzuki DR-Z400S 2001 Service Manual page 140

EXTERIOR PARTS ......................................................................................................................................... 6- 2
REMOVAL ................................................................................................................................................. 6- 2
REMOUNTING .......................................................................................................................................... 6- 2
FRONT WHEEL .............................................................................................................................................. 6- 3
CONSTRUCTION ..................................................................................................................................... 6- 3
REMOVAL AND DISASSEMBLY ............................................................................................................. 6- 5
INSPECTION ............................................................................................................................................ 6- 6
REASSEMBLY AND REMOUNTING ....................................................................................................... 6- 8
FRONT FORK ................................................................................................................................................ 6-10
CONSTRUCTION .................................................................................................................................... 6-10
REMOVAL AND DISASSEMBLY ............................................................................................................ 6-11
INSPECTION ........................................................................................................................................... 6-13
REASSEMBLY AND REMOUNTING ...................................................................................................... 6-14
SUSPENSION SETTING ......................................................................................................................... 6-16
STEERING ..................................................................................................................................................... 6-17
CONSTRUCTION .................................................................................................................................... 6-17
REMOVAL AND DISASSEMBLY ............................................................................................................ 6-18
INSPECTION ........................................................................................................................................... 6-21
REASSEMBLY AND REMOUNTING ...................................................................................................... 6-21
REAR WHEEL ............................................................................................................................................... 6-24
CONSTRUCTION .................................................................................................................................... 6-24
REMOVAL AND DISASSEMBLY ............................................................................................................ 6-26
INSPECTION ........................................................................................................................................... 6-27
REASSEMBLY AND REMOUNTING ...................................................................................................... 6-27
REAR SUSPENSION .................................................................................................................................... 6-30
CONSTRUCTION .................................................................................................................................... 6-30
REAR SHOCK ABSORBER REMOVAL ................................................................................................ 6-32
REAR SHOCK ABSORBER INSPECTION ............................................................................................ 6-33
REAR SHOCK ABSORBER DISPOSAL ............................................................................................... 6-33
REAR SHOCK ABSORBER REMOUNTING ......................................................................................... 6-34
REAR SHOCK ABSORBER DAMPING FORCE ADJUSTMENT ......................................................... 6-35
REAR SWINGARM AND CUSHION LEVER REMOVAL ....................................................................... 6-36
INSPECTION AND DISASSEMBLY ....................................................................................................... 6-37
REASSEMBLY AND REMOUNTING ...................................................................................................... 6-39
FINAL INSPECTION AND ADJUSTMENT ............................................................................................ 6-40
FRONT BRAKE ............................................................................................................................................. 6-41
CONSTRUCTION .................................................................................................................................... 6-41
BRAKE PAD REPLACEMENT ................................................................................................................ 6-42
BRAKE FLUID REPLACEMENT ............................................................................................................ 6-43
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............................................................................. 6-43
BRAKE CALIPER INSPECTION ............................................................................................................ 6-44
BRAKE CALIPER REASSEMBLY AND REMOUNTING ....................................................................... 6-45
BRAKE DISC INSPECTION .................................................................................................................... 6-46
MASTER CYLINDER REMOVAL AND DISASSEMBLY ........................................................................ 6-47
MASTER CYLINDER INSPECTION ....................................................................................................... 6-48
MASTER CYLINDER REASSEMBLY AND REMOUNTING .................................................................. 6-48
REAR BRAKE ............................................................................................................................................... 6-50
CONSTRUCTION .................................................................................................................................... 6-50
BRAKE PAD REPLACEMENT ................................................................................................................ 6-51
BRAKE FLUID REPLACEMENT ............................................................................................................ 6-52
BRAKE CALIPER REMOVAL AND DISASSEMBLY ............................................................................. 6-53
BRAKE CALIPER INSPECTION ............................................................................................................ 6-54
BRAKE CALIPER REASSEMBLY AND REMOUNTING ....................................................................... 6-54
BRAKE DISC INSPECTION .................................................................................................................... 6-55
MASTER CYLINDER REMOVAL AND DISASSEMBLY ........................................................................ 6-55
MASTER CYLINDER INSPECTION ....................................................................................................... 6-56
MASTER CYLINDER REASSEMBLY AND REMOUNTING .................................................................. 6-57
CHASSIS
CONTENTS
CHASSIS 6-1
6