Repair Instructions
7.8 Dismantling the ignition module and
flywheel
1.
Remove the cylinder cover. Remove the starter.
Snap off the ignition cable from the guide rail
and remove the guide rail. See figure 7.
2.
Knock out a few of the pins in the tool if it does
not match up with the flywheel.
3.
Use the tool to hold the flywheel in place while
the flywheel nut is loosened using a suitable
socket wrench. See figure 8.
4.
Thread the mandrel on the crank pin. Screw in
until 1-2 threads are left to the flywheel. Knock
on the mandrel with a suitable metal hammer
while at the same time pulling the flywheel
outward until the flywheel comes off the shaft.
Remove mandrel and flywheel. See figure 9.
5.
Unscrew the air nozzle to replace the ignition
module. Loosen the screws on the ignition
module. See figure 10.
6.
Dismantle the air filter, air filter holder and
carburettor. See the "Dismantling the
carburettor" chapter.
7.
Dismantle the tank unit as outlined in the
"Dismantling the tank unit" chapter.
8.
Dismantle the intake system, see the
"Dismantling the intake system" chapter.
9.
Loosen the earth cable. See figure 11. Pull the
cables through the openings in the crankcase.
7.9 Cleaning and inspection
• Clean all parts, especially the tapers on the
flywheel and shafts.
• Check the flywheel for cracks or any other signs
of damage.
22
- English
Fig 7
Fig 8
Fig 9
Fig 10