Repair Instructions
7.48 Dismantling the crankshaft and
crankcase
1.
Dismantle the following:
• The clutch cover
• The chain and bar.
• The centrifugal clutch *
• The cylinder cover
• The starter *
• The flywheel *
• The carburettor *
• The bottom of the carburettor *
• The hand guard *
• The muffler *
• The handle system *
• The fuel unit *
• The piston and cylinder *
• The ignition module
• Cabling
• The oil pump
* See specific instruction.
2.
If required, remove the circlip on the flywheel
side.
3.
Remove the 6 screws from the pulley wheel
side. See Figure 69.
4.
Fit tool 575 28 69-01 as outlined in figure 70.
5.
Remove the crankcase half on the clutch side.
6.
Fit tool575 28 69-01 as outlined in figure 71.
Remove the flywheel side's crankcase half.
7.
Carefully pull the crankcase halves apart. Two
guide pins keep the crankcase halves together.
Lift out the connecting rod and dispose of the
gasket.
WARNING!
Beware of burn injuries as the
crankcase halves are hot. Wear
protective gloves.
52
- English
Fig 69
Fig 70
Fig 71
x4