Assembly Of Crankshaft Bearings; Assembly Of Crankshaft And Crankcase - Husqvarna 560XPG Workshop Manual

Repair Instructions

7.48.3 Assembly of crankshaft bearings

WARNING!
Beware of burn injuries as
the crankcase halves are hot.
Wear protective gloves.
1. New bearings must be used. Proceed as
follows:
A. Heat up the crankcase half in question to 200°C.
B. Use protective gloves. When fitting the bearing in
the crunkcase half the bearing must be fitted to the
stop in the crankcase.
C. Allow the crankcase half to cool down before
continuing with the work.
NOTE!
Take care to prevent any dirt and foreign
particles from entering the bearings.
D. Fit the oil refill cap.
NOTE!
Make sure the connecting rod is not crushed
against the crankcase when the crankcase and
crankshaft are fitted together.
7.49 Assembly of crankshaft and
crankcase
1. Use the 502 50 30-23 tool. Use the back end of
the sleeve and slot the crankshaft in place into
the clutch side of the crankcase half. See figure
76. Tighten until the crankshaft collar comes
into contact with the bearing.
2. Insert the guide pin in the crankcase half on
the clutch side, apply grease and fit the
gasket(C). See figure 77.
3. Use the 502 50 30-23 tool. Turn the sleeve and
slot the crankcase half in place on the flywheel
side. Tighten until the gasket is pinned in place
between the crankcase halves. See figure 78.
4. Fit the screws. Tighten them alternately. Finally
tighten them to 8 Nm. See figure 79.
5. Fit the carburettor bottom with the four screws.
Tighten the screws using 5 Nm of torque. See
figure 79.
NOTE!
Make sure that any excess gasket does not
finish up in the crankcase.
54
- English
Fig 76
Fig 77
Fig 78
Fig 79
x4