Installing Crankcase Stop Buffers - Stihl MS 500i Service Manual

Lift away the tank housing.
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Use punch down tool 5910 890 4000 to push out the
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stop buffers (2) from the outside inwards.
24.7

Installing Crankcase Stop Buffers

Coat tapered ends of stop buffers (2) with press fluid.
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Use punch down tool 5910 890 4000 to push the stop
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buffers (2) into the bores in the two halves of the
crankcase (1 and 2) from the inside outwards so that
the housing wall is firmly seated in buffer groove.
Coat lips of stop buffers (2) with multipurpose grease.
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Place the tank housing against the crankcase.
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Fit impulse hose in the guide in the tank housing, @
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20.9.
Install the fuel return hose with nipple, @ 20.7.
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Fit fuel hose in the guide in the tank housing, @ 20.5.
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Install fuel suction hose outside the tank with nipple,
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@ 20.3.
Insert and engage the blue connector of sensor on
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the controller, @ 19.8.
Push sensor wires into cable holder on the tank
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housing, @ 19.8.
Insert and tighten down screw on AV element
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between tank housing and crankcase, @ 17.3.
Install the handlebar, @ 9.3.
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Install the stop switch, @ 21.8.
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Install the injection pump, @ 21.9.
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Install sleeve and throttle body, @ 15.5.
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Install the filter base, @ 15.3.
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Install the fan housing with rewind starter, @ 10.11.
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Fit the ignition lead and spark plug boot, @ 19.6.
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Mount the shroud.
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Install the air filter.
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Fit the filter cover.
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48 MS 500i