Antivibration Elements; Tools, Servicing Aids; Removing The Antivibration Elements - Stihl MS 500i Service Manual

17 Antivibration Elements

M5x16 (10 Nm / 89 lbf. in.)
10
P5x16 (4 Nm / 35 lbf. in.)
12
P4x12
(1.2 Nm /
11 lbf. in.)
13
17.1

Tools, Servicing Aids

Socket, T20x125 – 0812 542 2041 or equivalent
–
Socket, T27x125 – 0812 542 2104 or equivalent
–
Torque wrench – 5910 890 0302 or equivalent
–
Screwdriver, T20 – 5910 890 2301 or equivalent
–
Screwdriver, T27x200 – 5910 890 2415 or equivalent
–
Punch-down tool – 5910 890 4000
–
STIHL OH 723 press fluid – 0781 957 9000
–
Loctite 242 (medium-strength threadlocking
–
adhesive) – 0786 111 2101
17.2

Removing the Antivibration Elements

Preparations, @ 3.1.
N
Remove the filter cover
N
Remove the shroud.
N
Remove screw (7) from handlebar.
N
Take out the screw (9).
N
Remove the AV spring (8).
N
Remove the chain sprocket cover.
N
Take out the screws (1).
N
Remove the handlebar, @ 9.2.
N
MS 500i
9
11
8 7
M5x20 (6 Nm / 53 lbf. in.)
2
Take out the screw (2).
N
Ease the tank housing away from the crankcase and
N
hold it there.
Use punch-down tool 5910 890 4000 to pry out the
N
bearing plug (3) sideways.
Remove the handlebar bracket (5) together with the
N
bearing plug (3), spring (4) and annular buffer (6).
Rotate bearing plug (3) counterclockwise to remove it
N
from the spring (4).
Unscrew spring (4) counterclockwise from the
N
handlebar bracket (5).
Pull off the annular buffer (6).
N
Remove the filter base, @ 15.2.
N
2
P5x16 (4.5 Nm / 40 lbf. in.)
3
6
5
4
P6x32.5 (6 Nm / 53 lbf. in.)
4 3 5 6
1
27