Honda CB160 Shop Manual page 62

58
4. FRAME
Standard value Correction limit
Outer diameter
35.5
to
35.539
mm
ll.4ul to 11.42
11
1
Oval
Below 0.2
Taper Below 0.2
D. Assembly
l. Couple the front absorber valve and front fork
Fig. 4. 19 Bend of front fork pipe
piston and install it on the front fork pipe {com-
Fig. 4. 20
Front fork pipe as,em,t,ly
Fig. 4. 21
Assembling of front cushion
fig. 4. 22
Installing front coshion
plete) by the front pipe limit ring. (Refer to Fig.
4. 20)
2. Apply 1 70 cc of No. 3 operation oil (Idemitsu
Kosan) in the front fork bottom case.
3. Put the front cushion spring with the shorter pitch
in the bottom case and insert the front fork pipe
(complete). Tighten the front fork seal housing.
(Refer to Fig. 4. 21)
4. After the coupling of the front cushion is finished,
insert it in the designated position of the steering
stem together with the front fork lower cover.
Tighten by the 8 X 32 hex bolt. (Refer to Fig.
4. 21)
5. Secure the front fdrk., top' bridge.
6. Following Section
4. l
D, install the complete
handlebor on the front fork.
7. Install the head lamp body and install the sealed
beam unit on the body ..
8. Install the front fender.
9. Install the front wheel on the front cushion and
adjust the brake.
1 0. Adjust the throttle and the clutch cabies.