Honda CB160 Shop Manual page 49

3. 11 GEAR SHIFT
5.
Remove the 6 X 18 bolt of the shift drumltmi
pressing the shift drum limit stop plate and remove
the limit. (Refer to Fig. 3. 125)
6. Remove the shift drum in the direction of the right
crankcase cover side.
(The gear shift drum limit plate is secured by
6 X 14 pan screws.I
7. At the lower crankcase, the gear shift spindle
together with the gear shift return spring and the
gear shift spindle side limit are coupled. Hence,
by removing the set ring with snap ring pliers, it
can be removed toward the right side of the case.
(Refer to Fig. 3. 126)
8. For removing the gear shift return spring, a wrench
or a deep box wrench should be employed.
II.
Assembly
I. Insert the gear shift drum at the right side of the
upper crankcase and assemble the gear shift fork
in the crankcase with attention directed to the
division. (Refer to Fig. 3. 127)
2. Mount the drum with the shift guide collar and
screw.
3. Assemble the shift fork with the gear shift fork
guide pin and position the ear of the lock washer.
(Refer to Fig. 3. 128)
4. Assemble the neutral switch rotor. and the starteir.
5.
Assemble the shift drum limit ; this completes upper
case assembly.
6. Assemble the gear shift return spring in the lower
crankcase.
7. The gear shift spindle should be inserted toge-
ther with the return spring at the right side of the
lower crankcase. The gear shift spindle side limit
should be inserted at the left side and the 12 mm
set ring should be employed for securing.
Fig. 3. 125 Removing shift drum limit
Fig. 3. 126 Removing 9!'°' shift spindle
Fig. 3. 127 Division o·f-geor shift fork
Fig. 3. 128 Assembling of shift fork guide pin
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