Polaris GENERAL 1000 2017 Owner's Manual For Maintenance And Safety
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Polaris GENERAL 1000 2017 Owner's Manual For Maintenance And Safety

Polaris GENERAL 1000 2017 Owner's Manual For Maintenance And Safety

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GENERAL ™ 1000
Owner's Manual
for Maintenance and Safety

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  • Page 1 GENERAL ™ 1000 Owner's Manual for Maintenance and Safety...
  • Page 2 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone.
  • Page 3 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 4 POLARIS® and POLARIS GENERAL™ are trademarks of POLARIS Industries Inc. Copyright 2016 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 5: Table Of Contents

    Specifications ........90 POLARIS Products........92 Troubleshooting .

  • Page 6: Introduction

    Failure to follow the warnings contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 7 INTRODUCTION Your POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
  • Page 8 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 9 INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).

  • Page 10: Safety

    Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
  • Page 11 Gloves Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. Clothing Wear long sleeves and long pants to protect arms and legs.
  • Page 12 If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
  • Page 13 Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH. Always look for and remove debris inside and around clutch and vent system when replacing belt. Read owner’s manual or see authorized POLARIS dealer. Clutch Cover Warning...
  • Page 14 SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Fuel Transport Warning Warning (7184119) WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. • If total payload is greater than 500 lbs., the vehicle must be operated in LOW range.
  • Page 15 SAFETY Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described.
  • Page 16 • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
  • Page 17 POLARIS at 1-800-342-3764. Equipment Modifications Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury.
  • Page 18 SAFETY Operator Safety WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures. Age Restrictions This vehicle is an ADULT VEHICLE ONLY.
  • Page 19 SAFETY Operator Safety Cab Doors Riding in this vehicle without using the cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always use the cab doors while riding in this vehicle. Always keep hands and feet inside the vehicle at all times.
  • Page 20 SAFETY Operator Safety Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always turn off the engine when refueling. • Always refuel outdoors or in a well ventilated area free of any source of flame or sparks. •...
  • Page 21 SAFETY Operator Safety Operating on Public Roads Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).
  • Page 22 SAFETY Operator Safety Improper Tire Maintenance Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.

  • Page 23: Features And Controls

    FEATURES AND CONTROLS Component Locations Console Muffler (Spark Arrester) Headlights Receiver Hitch Radiator CV Boot/Rear Caliper Front Bumper/Brush Guard Cargo ROPS Cab Frame PVT Intake Screen Tailgate Fuel Tank...
  • Page 24 Always shift when the vehicle is stationary and the engine is at idle. Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. Using Low Range Always shift into low gear for any of the following conditions.
  • Page 25 FEATURES AND CONTROLS Switches Winch Switch Press the top of the rocker switch to spool line out from the winch. Press the bottom of the rocker switch to spool line in to the winch. Move the rocker switch to the center position to stop spooling. AWD/Differential Lock Switch The AWD switch has three positions: •...
  • Page 26 FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Throttle Pedal Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released.
  • Page 27 FEATURES AND CONTROLS Seat and Storage Compartments A small storage compartment is located behind the passenger seat. If your model is equipped with a storage console and cup holders located between the seats, lift the console lid to access the storage compartment. The ECU is located in the compartment behind the driver’s seat.
  • Page 28 Rollover Protective Structure (ROPS) The Rollover Protective Structure (ROPS) on this vehicle meets OSHA 1928.53 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way. No device can assure occupant protection in the ROPS event of a rollover.
  • Page 29 Always make sure all cab doors are closed and latched when riding in this vehicle. Always inspect doors and latches for wear and damage before each use of the vehicle. Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer.
  • Page 30 FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all seats. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.
  • Page 31 FEATURES AND CONTROLS Instrument Cluster NOTICE: High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens.
  • Page 32 This indicator appears if an EFI-related fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your POLARIS dealer can assist. EPS Warning (if This indicator illuminates briefly when the key is turned to the ON equipped) position.
  • Page 33 2. AWD Indicator - This indicator shows whether 2X4 or 4X4 is active. 3. Service Indicator - A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 34 for resetting instructions.
  • Page 34 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Mode Information Displays The rider information center contains three areas that display mode information. Area 1 Area 2 Area 3 Area 1 Modes Description Engine Temperature Temperature of engine coolant Vehicle Speed Speed of vehicle Tachometer Engine speed (RPM)
  • Page 35 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Accessing Menus and Options Gauge Settings Menu Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See page 32. Press and hold the MODE button to enter the settings menu. The OPTIONS screen will display for a few seconds.
  • Page 36 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Accessing Menus and Options Clock The clock must be reset any time the battery has been disconnected or discharged. 1. Press and hold the MODE button to enter the settings menu. 2. Press either toggle button to cycle to the “CLOCK” option.
  • Page 37 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Accessing Menus and Options Trip Meter Use a trip meter to track the distance traveled during a specific trip or period of time. Reset the meter to zero before traveling. 1. Press either toggle button to cycle to the desired trip meter option (T1 or T2).
  • Page 38 FEATURES AND CONTROLS Instrument Cluster Rider Information Center Engine Error Codes The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.

  • Page 39: Operation

    Break-In Period The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of fuel. No single action on your part is as important as a proper break-in period.
  • Page 40 OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it’s in safe operating condition. Item Remarks Page Brake system/pedal travel...
  • Page 41 OPERATION Starting the Engine 1. Always start the engine outdoors or in a well-ventilated area. 2. Sit in the driver’s seat and fasten the seat belt. Always make sure all cab doors are closed and latched when riding in this vehicle. 3.
  • Page 42 OPERATION Driving Procedure 1. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots. 2. Perform the pre-ride inspection. See page 38. 3. Sit in the driver's seat and fasten the seat belt. 4. Always make sure all cab doors are closed and latched when riding in this vehicle. 5.
  • Page 43 OPERATION Driving with a Passenger 1. Perform the pre-ride inspection. See page 38. 2. Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.
  • Page 44 OPERATION Driving on Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces. Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1.
  • Page 45 OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 46 OPERATION Driving Through Water Your POLARIS vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE: Immersion can result in major damage if the vehicle isn't serviced correctly and promptly. After immersion, always take the vehicle to your dealer for service. Do not start the engine! If it's impossible to bring the vehicle to your dealer before starting the engine, perform the service outlined on page 75, and take the vehicle to your dealer at the first opportunity.
  • Page 47 OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping.
  • Page 48 Load Capacity Your POLARIS vehicle has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passengers, non-factory installed accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.
  • Page 49 OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. When transporting heavy loads and/or when towing, always operate the vehicle in low gear and have ADC activated (if equipped).
  • Page 50 OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload Release Lever the vehicle while parked on an incline. 2. Apply the brakes. Place the transmission in PARK. 3.
  • Page 51 OPERATION All Wheel Drive (AWD) System The All Wheel Drive system is controlled by the AWD switch. When the switch is on 2X4, the vehicle is in two-wheel drive at all times. When the switch is on AWD, the vehicle is in all wheel drive. The selected drive mode displays in the information center.

  • Page 52: Winch Guide

    WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 53 WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning. 14. Never attempt to winch loads that weigh more than the winch’s rated capacity. 15.
  • Page 54 WINCH GUIDE Winch Operation Read the Winch Safety Precautions in the preceding pages before using your winch. Tip: Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 55 WARNING! Replace the winch cable at the first sign of damage to prevent SEVERE INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.
  • Page 56 WINCH GUIDE Winch Operation 8. Read and adhere to the following information for winch damping to ensure safe winch use. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be a heavy jacket, tarp, or other soft, dense object.
  • Page 57 Winch Cable Care For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. WARNING! Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY.
  • Page 58 WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 59 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer.

  • Page 60: Emission Control Systems

    Operation on Public Lands in the U.S.A. Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1c. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

  • Page 61: Maintenance

    D Have an authorized POLARIS dealer or other qualified person perform these services. WARNING! Improperly performing the procedures marked with a “D” could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 62 50 H 500 (800) Lubricate ? Front and Rear Stabilizer Bars 50 H 500 (800) Lubricate ? Perform these procedures more often for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 63 Auxiliary brake (if equipped) Inspect daily; adjust as needed Headlight aim Adjust as needed ? Perform these procedures more often for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 64 Periodic Maintenance Chart. Oil Recommendations POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the specifications section beginning on page 90 for capacities. See page 92 for the part numbers of POLARIS products.
  • Page 65 MAINTENANCE Engine Oil Oil Check Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. CAUTION! Always remove all cargo from the cargo box before lifting the box to access engine components.
  • Page 66 MAINTENANCE Engine Oil Oil and Filter Change Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Always change the oil filter whenever changing oil. The crankcase drain plug is located on the bottom of the crankcase. Access the drain plug through the access hole in the skid plate under the crankcase (see next page).
  • Page 67 MAINTENANCE Engine Oil Oil and Filter Change 10. Using an oil filter wrench, turn the filter Oil Fill counter-clockwise to remove it. Filter 11. Using a clean dry cloth, clean the filter sealing surface on the crankcase. 12. Lubricate the o-ring on the new filter with a film of fresh engine oil.
  • Page 68 Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 59. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 92 for the part numbers of POLARIS products. Gearcase...
  • Page 69 MAINTENANCE Gearcases Transmission (Main Gearcase) Oil Check The fluid check/fill plug is located on the rear of the gearcase. Maintain the oil level even with the bottom of the plug hole threads. 1. Position the vehicle on a level surface. Check/Fill Plug 2.
  • Page 70 • ADC is the primary mode of all-wheel-drive operation Tip: If the front gearcase makes excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer or other qualified service person for service.
  • Page 71 Refer to the specifications section beginning on page 90 for the recommended spark plug type for your vehicle. Always torque spark plugs to specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. Spark Plug Gap/Torque Electrode Gap Plug Torque 0.7-0.8 mm...
  • Page 72 Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle. Adding or Changing Coolant POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See page 92 for the part numbers of POLARIS products.
  • Page 73 4. Use a funnel and slowly add coolant as needed. 5. Reinstall the pressure cap securely. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 74 • See your dealer as recommended in the owner’s manual and on safety labels. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 75 MAINTENANCE POLARIS Variable Transmission (PVT) System Belt Replacement/Debris Removal 3. Remove the clutch cover screws and open the clutch cover. (It does not have to be removed from the vehicle.) Remove all debris wrapped in and around the PVT system.
  • Page 76 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist.
  • Page 77 Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service. If it’s impossible to take your POLARIS vehicle to a dealer before starting it, follow the steps outlined below. 1. Move the vehicle to dry land or at the very least, to water below the floorboard.
  • Page 78 4. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer. Power Steering Unit If your model is equipped with power steering, frequently clean the areas around and on the power steering unit to allow proper cooling.
  • Page 79 MAINTENANCE Spark Arrester WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components. Allow components to cool sufficiently before proceeding.
  • Page 80 MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 24. WARNING! Do not perform maintenance immediately after the vehicle has been operated, as the brake system may become very hot. Serious burns could result from contact with hot brake components.
  • Page 81 MAINTENANCE Suspension Settings (EPS) Front/Rear Spring Preload The front and rear suspensions are preload adjustable, with five possible settings. The suspensions are set on the lowest setting at the factory. The factory setting is appropriate for nearly all riding conditions. If desired, the suspension may be adjusted to maintain vehicle clearance height when Adjustment...
  • Page 82 WARNING! Uneven adjustment may cause poor handling of the vehicle, which could result in an accident. Always adjust both the left and right spring preloads equally. Your POLARIS dealer can assist. 4. Tighten the jam nut firmly against the adjuster ring.
  • Page 83 Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use POLARIS-approved size and type of tires for this vehicle when replacing tires. Tire Tread Depth Always replace tires when tread depth is 1/8”...
  • Page 84 Raise the driver’s seat to access the fuses. Spare fuses are provided in the fuse box. The power steering fuse (if equipped) is located on the power steering wiring harness near the fuse box. If you suspect that a fuse or relay may not be working properly, please see your POLARIS dealer.
  • Page 85 MAINTENANCE Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced.
  • Page 86 Check battery voltage each month during storage and recharge as needed to maintain a full charge. See page 85. POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self-discharge. Battery Tender can be left connected during the storage period, and will automatically charge the battery if the voltage drops below a pre-determined point.
  • Page 87 MAINTENANCE Battery Battery Charging The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery. The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.
  • Page 88 Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.
  • Page 89 Stabilize the Fuel 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 90 5. Apply dielectric grease to the inside of each spark plug cap and reinstall the caps onto the plugs. 6. If POLARIS fuel system additive is not used, fuel tank, fuel lines and injectors should be completely drained of gasoline.
  • Page 91 5. Always tie the frame of the POLARIS vehicle to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front A-arm bolt pockets.

  • Page 92: Specifications

    SPECIFICATIONS POLARIS GENERAL 1000 EPS / EPS DELUXE Maximum Weight Capacity (including 1030 lbs. (467 kg) operator, passenger, cargo, non-factory installed accessories) Dry Weight 1430 lbs. (649 kg) (EPS) 1491 lbs. (676 kg) (EPS w/Winch and Aluminum Wheels) 1544 lbs. (700 kg) (EPS Deluxe) Test GVW - Rollover Protection System 2796 lbs.
  • Page 93 SPECIFICATIONS POLARIS GENERAL 1000 EPS / EPS DELUXE Driving System Type Automatic POLARIS Variable Transmission Shift Type Single Lever Dual Range (H/L/N/R/P) Transmission Gear Ratio - High 10.73:1 Transmission Gear Ratio - Low 22.79:1 Transmission Gear Ratio - Reverse 20.41:1 Front Drive Ratio 3.182:1...

  • Page 94: Polaris Products

    U-Joint Grease (3 oz./89 ml cartridge) 2871551 U-Joint Grease (14 oz./414 ml cartridge) 2871329 Dielectric Grease (Nyogel™) Additives / Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite™ 565 Thread Sealant 2859044 POLARIS Battery Tender™ Charger...

  • Page 95: Troubleshooting

    Dry out the PVT. See page 74. Inspect clutch seals for damage if repeated ingestion into the PVT system leaking occurs. Clutch malfunction Your POLARIS dealer can assist. Poor engine performance Check for fouled plugs or foreign material in gas tank or fuel lines. Your POLARIS dealer can assist.
  • Page 96 Inspect plugs and replace if necessary No spark to spark plug Inspect plugs and replace if necessary Water or fuel in crankcase Your POLARIS dealer can assist. Low battery voltage Recharge the battery to 12.8 VDC Mechanical failure Your POLARIS dealer can assist.
  • Page 97 Solution Fouled or defective spark plugs Inspect, clean and/or replace spark plugs Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs Loose ignition connections...

  • Page 98: Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
  • Page 99 THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 100 If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 101 30 calendar months from the date of purchase, whichever comes first. This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.
  • Page 102 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.

  • Page 103: Maintenance Log

    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...
  • Page 104 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 105: Index

    INDEX Numerics 12-Volt Outlet ......23 Disengaging AWD ......49 Display Units, Standard/Metric .
  • Page 106 Plugs, Spark ......69 Polaris Products ......92 Polishing the Vehicle.
  • Page 107 INDEX Radiator....... . . 70 Tachometer ......29 Radiator Coolant Level .
  • Page 109 12 or who cannot comfortably reach the floor and hand holds. • On paved surfaces - pavement may seriously affect handling and control. • With non-Polaris approved accessories - they may seriously affect stability. ALWAYS: • Wear your seat belt. Vehicle rollover can cause severe injury or death.

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