Viessmann Vitocal 200-S Installation And Service Instructions Manual
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Viessmann Vitocal 200-S Installation And Service Instructions Manual

Air source heat pump, split version for heating and cooling operation
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VIESMANN
Installation and service instructions
for contractors
Vitocal 200-S
Type AWB 201.B04 to B13, 201.C10 to C16
Air source heat pump, split version for heating operation
Type AWB-AC 201.B04 to B13, 201.C10 to C16
Air source heat pump, split version for heating and cooling operation
For applicability, see the last page
VITOCAL 200-S
Please keep safe.
5700 542 GB
7/2015

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  • Page 1 VIESMANN Installation and service instructions for contractors Vitocal 200-S Type AWB 201.B04 to B13, 201.C10 to C16 Air source heat pump, split version for heating operation Type AWB-AC 201.B04 to B13, 201.C10 to C16 Air source heat pump, split version for heating and cooling operation...
  • Page 2 ■ installer or a qualified person authorised by the For replacement, use only spare parts supplied installer. or approved by Viessmann. Regulations to be observed National installation regulations ■ Statutory regulations for the prevention of accidents ■...

  • Page 3: Table Of Contents

    Index Index 1. Information Disposal of packaging ................Symbols ....................Intended use ..................Product information ................2. Preparing for installation Requirements regarding on-site connections ........Recommended power cables ............. ■ 3. Installation sequence Installing the external unit ..............10 Installation information ................ 10 ■...
  • Page 4 Ω ■ Internal unit: Viessmann NTC 20 k (marked orange) ....... 67 ■ Ω Internal unit: Viessmann Pt500A (green ID label) ....... 68 ■ External unit: NTC 10 k (without ID) ..........68 Ω ■ External unit: NTC 50 k (without ID) ..........

  • Page 5: Symbols

    Please dispose of packaging waste in line with statu- DE: Use the disposal system organised by tory regulations. Viessmann. AT: Use the ARA statutory disposal system (Altstoff Recycling Austria AG, licence number 5766). CH: Packaging waste is disposed of by the HVAC contractor.

  • Page 6: Product Information

    Product information Design Central heating Vitocal 200-S is a split air/water heat pump, comprising The heat pump can supply up to 2 heating circuits: 1 1 internal unit and 1 external unit. heating circuit without mixer and 1 heating circuit with mixer.
  • Page 7 Preparing for installation Requirements regarding on-site connections Internal unit Fig. 1 Symbol Meaning Connection to the internal unit Liquid line Type AWB/AWB-AC Pipe UNF thread 201.B04 6 mm ⅝ (Reducer x ⁷⁄₁₆ supplied) ⅝ 201.B05 to B13 10 mm ⅝ 201.C10 to C16 10 mm ⅝...

  • Page 8: Recommended Power Cables

    Preparing for installation Requirements regarding on-site connections (cont.) Symbol Meaning Connection to the internal unit DHW cylinder flow (on the heating water ¼ side) Heating water return and DHW cylinder re- ¼ turn Heating water flow ¼ Cable entry < 42 V —...
  • Page 9 Preparing for installation Requirements regarding on-site connections (cont.) External unit 400 V~ Type AWB/AWB-AC 201.C10 201.C13 201.C16 Compressor Cable cross-section 5 x 2.5 mm 5 x 2.5 mm 5 x 2.5 mm Max. cable length 30 m 30 m 30 m...

  • Page 10: Installation Sequence Installing The External Unit

    Installation sequence Installing the external unit Installation information Types of installation: Condensate: Floorstanding installation with line entry above Ensure the condensate can drain freely, and create a ■ ■ ground level permanent gravel bed below the external unit as a ■...

  • Page 11: Installation Site

    Installation sequence Installing the external unit (cont.) Installation site Select a site with good air circulation, so that the Take into account the lengths of the refrigerant lines: ■ ■ cooled air can dissipate and be replaced by warm See "Connecting refrigerant lines". air.

  • Page 12: Minimum Clearances For Heat Pump Cascade (Max. 5 External Units)

    Installation sequence Installing the external unit (cont.) Type AWB/AWB-AC Dimensions in mm Line entry above ground below ground level level 201.B04 1000 ≥ ≥ ≥ ≥ ≥ 201.B05 1000 ≥ ≥ ≥ ≥ ≥ 201.B07 1000 ≥ ≥ ≥ ≥ ≥...

  • Page 13: Floorstanding Installation

    Installation sequence Installing the external unit (cont.) Floorstanding installation Fig. 6 Fig. 7 Support for floorstanding installation (accessories) Note We recommend letting condensate drain away freely Gravel bed as condensate soakaway Concrete foundations (see technical guide) (without condensate pipe). KG conduit DN 100 (only with entries below ground level) Rubber mounts (supplied) Wall mounting...

  • Page 14: Installing The Internal Unit

    Installation sequence Installing the internal unit Transport Please note Impacts, compression and tensile loads can cause damage to the outside panels of the appliance. Never apply loads/weight to the top, front or side panels of the appliance. Installation room requirements Please note Minimum room volume (to EN 378): Unfavourable ambient conditions can lead to...

  • Page 15: Fitting The Internal Unit To The Wall

    Installation sequence Installing the internal unit (cont.) Fitting the internal unit to the wall Fig. 9 Connecting refrigerant lines ■ The external unit is pre-charged with refrigerant R410A. ■ In the following cases, fit oil lift bends in the rising pipe: In heating mode, if the internal unit is installed –...

  • Page 16: Routing The Refrigerant Lines

    Installation sequence Connecting refrigerant lines (cont.) Routing the refrigerant lines Type AWB/AWB-AC 201.B04 201.B05 201.B07 201.B10 201.B13 201.C16 201.C10 201.C13 Refrigerant lines Min. line length Max. line length 20 m 30 m 30 m 30 m 30 m 30 m Max.

  • Page 17: Sound And Vibration Isolation When Line Entry Is Above Ground Level

    Installation sequence Connecting refrigerant lines (cont.) Sound and vibration isolation when line entry is above ground level Note Route connecting cables and refrigerant lines sepa- rately. Fig. 12 Note Line entry, e.g. KG conduit with thermal insulation Only for 230 Vappliances Cables/leads between internal and external units Pipe bends for compensating vibrations Tube clips with EPDM inserts...

  • Page 18: Connection To The External Unit

    Installation sequence Connecting refrigerant lines (cont.) Connection to the external unit Fig. 13 Example type AWB/AWB-AC 201.B04 Liquid line Hot gas line 1. Undo the side cover: See page 33. 3. Flare the pipe ends. Please note 4. Secure the pipes. Contamination (e.g.

  • Page 19: Connection To The Internal Unit

    Installation sequence Connecting refrigerant lines (cont.) Tighten the nuts with the following torque: Type AWB/ Line Connection to exter- Torque in Nm AWB-AC nal unit ⁷⁄₁₆ UNF 201.B04 Liquid line 6 mm 14 to 18 Hot gas line 12 mm 50 to 62 ¾...
  • Page 20 Installation sequence Connecting refrigerant lines (cont.) Please note 2. Flare the pipe ends of the refrigerant lines. Contamination (e.g. metal swarf) or moisture in the copper pipes of the refrigerant lines will Note cause the appliance to malfunction. If solder fittings are used, solder the fittings using a Hold the pipe openings downwards or tempora- shielding gas.

  • Page 21: Connecting The Secondary Circuit

    Installation sequence Connecting the secondary circuit Please note Leaking hydraulic connections lead to appli- ance damage. ■ Check tightness of the internal and on-site hydraulic connections. In the event of leaks, drain off liquid via the ■ drain valve. Check the seating of seal rings.

  • Page 22: Electrical Connection

    Installation sequence Electrical connection Danger Danger Damaged wiring insulation wiring can lead to In terms of safety, the BUS cables for the inter- serious injury from electrical current and result in nal/external units (12 V or 43 V) do not count as appliance damage.

  • Page 23: Internal Unit: Routing The Cables To The Wiring Chamber

    Installation sequence Electrical connection (cont.) Internal unit: Routing the cables to the wiring chamber < 4 > 4 Type AWB/AWB-AC 201.B10/B13, 201.C10 to C16: BUS cable 12 V: Routing in the 230 V~ voltage area (connection, see page 34) Type AWB/AWB-AC 201.B04 to B07: BUS cable 43 V: Routing in the 230 V~ voltage area (connection, see page 34) Fig.

  • Page 24: Internal Unit: Overview Of Connections

    Installation sequence Electrical connection (cont.) Internal unit: Overview of connections F101 P203 P202 COM 43V 12V COM 211.4 211.2 3 2 1 Fig. 17 AVI PCB: See page 33. Controller and sensor PCB: See page 30. F101 Fuse 1.0 A (slow) Main PCB: See page 25.

  • Page 25: Internal Unit: Main Pcb (Function Components 230 V~)

    Installation sequence Electrical connection (cont.) Internal unit: Main PCB (function components 230 V~) Information regarding the connection values Set the required parameters during commissioning: The specified output is the recommended connected See from page 50. ■ load. ■ The total output of all components connected directly to the heat pump control unit (e.g.
  • Page 26 Installation sequence Electrical connection (cont.) Connecting a temperature limiter as a maximum temperature limiter for underfloor heating Connecting a general temperature limiter Connecting the temperature limiter, part no. 7151 728, X2.N 7151 729 X2.N sÖ Fig. 18 Fig. 19 Heating circuit without mixer A1/HC1 Connection Circulation pump control unit...

  • Page 27: Internal Unit: Expansion Pcb On Main Pcb (Function Components 230 V~)

    Installation sequence Electrical connection (cont.) Internal unit: Expansion PCB on main PCB (function components 230 V~) Information regarding the connection values Set the required parameters during commissioning: The specified output is the recommended connected See from page 50. ■ load. ■...
  • Page 28 Installation sequence Electrical connection (cont.) High limit safety cut-out for heat pump in conjunc- tion with an external heat source X3.1 222.3 222.4 X2.N Fig. 21 Terminals on extension PCB Move jumper from X3.1 to 222.3 Connection on the external heat source at termi- nals for external demand High limit safety cut-out (max.

  • Page 29: Internal Unit: Luster Terminals (Signal And Safety Connections)

    Installation sequence Electrical connection (cont.) Internal unit: Luster terminals (signal and safety connections) Set the required parameters during commissioning: See from page 50. Terminals Function Explanation X3.1 Switched phase Via control unit ON/OFF switch Note Observe the total load 1000 W of all connected compo- nents.

  • Page 30: Internal Unit: Controller And Sensor Pcb (Lv Connections)

    Installation sequence Electrical connection (cont.) Terminals Function Explanation X3.8 Type AWB-AC: Requires floating N/C contact: ■ X3.9 Frost stat and/or contact humidistat, Closed: Safety chain has continuity ■ cooling Open: Safety chain interrupted; heat pump shut down ■ Breaking capacity 230 V~, 0.15 A ■...
  • Page 31 — Connection for Viessmann appliances, e.g. Vitovent 300-F Note If further Viessmann appliances are to be connected to Modbus 1, plug in the Modbus distributor (accessories) (see "Modbus distrib- utor" installation instructions). Connection for LON communication module (see "LON communi- —...
  • Page 32 Installation sequence Electrical connection (cont.) Swimming pool heating Note ■ Swimming pool heating is controlled via the EA1 extension with KM BUS. With heat pump cascades, install the swimming pool ■ flow temperature sensor downstream of the 3-way diverter valve for "swimming pool" and connect it to terminal F21 on the controller and sensor PCB of the lead heat pump.

  • Page 33: Internal Unit: Avi Pcb

    Installation sequence Electrical connection (cont.) Internal unit: AVI PCB Interface internal unit external unit – Plug Component F101 Fuse 1.0 A (slow L) P202 BUS connection (12 V to external unit (type AWB/AWB-AC 201.B10/B13, 201.C10 to C16) P203 BUS connection (43 V) to the external unit (type AWB/AWB-AC 201.B04 to B07) Note Only one BUS connection should be connected.

  • Page 34: Connecting Internal And External Units

    Installation sequence Electrical connection (cont.) Connecting internal and external units Type AWB/AWB-AC 201.B04 201.B05/B07 201.B10/B13 201.C10/C13/C16 230 V~ 230 V~ 230 V~ 400 V~ C N L ? C2 C1 ? N L C2 C1 ? N L3 L2L1 12VCOM COM43V Fig.

  • Page 35: Heat Pump Control Unit Power Supply 230 V

    Installation sequence Power supply (cont.) The assignment of the power-OFF (for compressor Protect the power cable to the heat pump control unit ■ ■ and/or instantaneous heating water heater) is made with an MCB/fuse of max. 16 A. via the type of connection and by setting parameters ■...
  • Page 36 Installation sequence Power supply (cont.) Wiring chamber, external unit: See page 33. Power supply 230 V/50 Hz Type AWB/AWB-AC 201.B04 201.B05 201.B07 201.B10 201.B13 Cable cross-section 3 x 2.5 mm 3 x 2.5 mm 3 x 2.5 mm 3 x 2.5 mm 3 x 4.0 mm Max.

  • Page 37: Power Supply For Instantaneous Heating Water Heater (Only Type Awb-Ac)

    Installation sequence Power supply (cont.) Power supply for instantaneous heating water heater (only type AWB-AC) Internal unit Recommended power cable: ■ 1/N/PE 400 V~: 5 x 2.5 mm 230 V/50 Hz 230 V~: 7 x 2.5 mm ■ Fuse rating max. 16 A Economy tariff and power-OFF can be used ■...

  • Page 38: Power Supply With Power-Off: With On-Site Load Disconnect

    Installation sequence Power supply (cont.) X3.7 X3.6 (400 V~) 7 (230 V~) ≈ Fig. 38 Diagram excluding MCB/fuses and RCD Heat pump control unit (internal unit, luster termi- nals, see chapter "Internal unit: Overview of con- nections") Instantaneous heating water heater (if installed) Heat pump compressor (external unit) Heat pump control unit power supply: See chapter "Heat pump control unit power supply 230 V~".
  • Page 39 Installation sequence Power supply (cont.) X3.7 Connecting the power-OFF signal in heat pump X3.6 cascades 5 (400 V~) X3.7 (230 V~) X3.6 ≈ X3.7 X3.6 X3.7 X3.6 X3.7 Fig. 39 Diagram excluding MCB/fuses and RCD X3.6 Heat pump control unit (internal unit, luster termi- nals, see chapter "Internal unit: Overview of con- X3.7 nections")

  • Page 40: Mains Power Supply In Conjunction With On-Site Power Consumption

    Installation sequence Power supply (cont.) Mains power supply in conjunction with on-site power consumption Without power-OFF E1E2 D /D L1 L1 L2 L2 L3 L3 Fig. 41 Heat pump Bi-directional meter (for PV systems to consume Additional consumers (of power generated on site) power on site): Energy taken from power supply utility and energy in the household...

  • Page 41: Closing The Heat Pump

    Installation sequence Power supply (cont.) [{{] 0-10V Fig. 42 EA1 extension Floating N/O contact 2: The agreement of the Connection to controller and sensor PCB power supply utility may be required Floating N/O contact 1: The agreement of the Power supply 1/N/PE 230 V/50 Hz power supply utility may be required Note ■...

  • Page 42: Fitting The Front Panel Of The Internal Unit

    Installation sequence Closing the heat pump (cont.) Fitting the front panel of the internal unit Fig. 43 Note Ensure that the locking screws are tightened before operating. Fitting side cover for external unit In reverse order to "Opening external unit wiring cham- ber": See page 33.
  • Page 43 Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance Commissioning steps Inspection steps Maintenance steps Page • • • 1. Opening the heat pump..................... 44 • 2. Compiling reports......................44 • 3. Purging the refrigerant lines and the internal unit............44 •...

  • Page 44: Opening The Heat Pump

    Commissioning, inspection, maintenance Opening the heat pump Danger Please note Contact with 'live' components can lead to seri- Commissioning immediately after installation ous injury from electric current. Some compo- can lead to appliance damage. nents on PCBs remain 'live' even after the Wait at least 30 min between installing and power supply has been switched off.

  • Page 45: Evacuating The Refrigerant Lines And Internal Unit

    Commissioning, inspection, maintenance Evacuating the refrigerant lines and internal unit Please note Please note Commissioning is weather-dependent. At out- Escaping refrigerant will cause environmental side temperatures below 0 °C, moisture can pollution. condense and sublimate in the refrigerant lines. ■ Before evacuating the refrigerant lines and the If water droplets and/or ice particles enter the internal unit, check all connections for tight-...

  • Page 46: Charging The Refrigerant Lines And Internal Unit

    Commissioning, inspection, maintenance Evacuating the refrigerant lines and internal… (cont.) Valve for vacuum gauge Vacuum gauge Please note 4. After approx. 5 min, open the valve to the vacuum Overpressure will damage the vacuum gauge. gauge. Never subject the vacuum gauge to positive Leave the vacuum pump running until the indication pressure.

  • Page 47: Checking The Refrigerant Circuit For Tightness

    Commissioning, inspection, maintenance Charging the refrigerant lines and internal unit (cont.) 3. Close valves at the pressure gauge set. Refrigerant charge per metre line length (for line lengths from 12 m to 30 m) 4. Undo the caps from the fill valves of the external Type AWB/AWB-AC R410A in g/m unit.

  • Page 48: Checking Expansion Vessel And Heating Circuit Pressure

    Commissioning, inspection, maintenance Filling and venting the secondary side (cont.) 3. Fill (flush) and vent the secondary circuit via an on- site connection. 4. Check the system pressure at pressure gauge Top up with water if required. Minimum system pressure: 0.8 bar (80 kPa) Permiss.

  • Page 49: Checking Electrical Connections Of The Internal Unit For Firm Seating

    Commissioning, inspection, maintenance Checking electrical connections of the internal unit for firm seating Checking the free running of the fan in the external unit Danger ■ Type AWB/AWB-AC 201.B04: Contact with the fans while they are operating First remove the top cover and then the front can result in serious cutting injuries.

  • Page 50: Checking Electrical Connections Of The External Unit For Firm Seating

    Commissioning, inspection, maintenance Checking electrical connections of the external unit for firm seating Danger Contact with 'live' components can lead to seri- ous injury from electric current. Some compo- nents on PCBs remain 'live' even after the power supply has been switched off. When working on the external unit, isolate the ■...
  • Page 51 Commissioning, inspection, maintenance Commissioning the system (cont.) Commissioning with the commissioning assistant The commissioning assistant automatically guides you Switch ON the ON/OFF switch on the control unit. through all the menus where settings have to be made. The prompt "Start commissioning?" appears auto- ■...
  • Page 52 Commissioning, inspection, maintenance Commissioning the system (cont.) Setting Language Date/Time Time Date setting setting setting Start commissioning? Coding Parameter group Parameters level 1 select setting Temperature Sensor values sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check (LON) Subscriber check carry out...
  • Page 53 Commissioning, inspection, maintenance Commissioning the system (cont.) Required heat pump parameters "Output compressor stage 5030" During commissioning, the heating output of the heat pump must be set subject to type. Type AWB/AWB-AC 201.B04 201.B05 201.B07 201.B10 201.B13 201.C16 201.C10 201.C13 "Output compressor stage 5030"...
  • Page 54 Commissioning, inspection, maintenance Commissioning the system (cont.) Note Set system scheme 11 for the lag heat pumps in a heat pump cascade. Parameters for pumps and other components Parameters Setting Heating circuit pump "System definition" Ó "System scheme 7000" With heating circuit A1/HC1 for heat- ■...
  • Page 55 Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters Setting Vitocom 100, type GSM/GSM2 "System definition" Ó "Vitocom 100 7017" "1" External extension "System definition" Ó "External extension 7010" "1" EA1 extension "2" AM1 extension "3" EA1 and AM1 extensions Note Parameters for external functions: See the following table.
  • Page 56 Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for instantaneous heating water heater Parameter Setting "Electr booster heater" Ó "Enable instantaneous heating water heater 7900" "1" "Output for instant. heating water heater at power-OFF 790A" "1" 3 kW "2" 6 kW "3"...
  • Page 57 Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters Setting Other enabling settings, if applicable: "Ventilation" Ó "Enable preheater bank electric 7D01" "1" "Enable reheater bank hydraulic 7D02" "1" "Enable humidity sensor 7D05" "1" "Enable CO2 sensor 7D06" "1" If necessary, set values: "Ventilation"...
  • Page 58 Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for Smart Grid Parameter Setting "Smart Grid" Ó "Enable Smart Grid 7E80" "1" "Smart Grid Enable elec heat 7E82" "1" Stage 1 "2" Stage 2 "3" Stage 3 Specify the temperature differential to the selected set value for the chosen function. "Smart Grid"...

  • Page 59: Ticking The Heat Pump Type

    Commissioning, inspection, maintenance Ticking the heat pump type Ticking the appliance type on the type plate of the internal unit, as per the external unit type plate. Checking the heat pump for noise Checking the appliance for unusual noises, e.g. oper- ating noise of fan, compressor and pumps.

  • Page 60: Maintenance Overview Of Electrical Components

    Maintenance Overview of electrical components See from page 24. Opening the programming unit 2. 2x Fig. 50 Removing cover from programming unit, if necessary Fig. 51...

  • Page 61: Placing The Control Panel In Its Service Position

    Maintenance Placing the control panel in its service position Fig. 52...

  • Page 62: Overview Of Internal Components: Internal Unit

    Maintenance Overview of internal components: Internal unit Secondary circuit flow temperature sensor Secondary circuit return temperature sensor Secondary pump 3-way diverter valve for "Central heating/DHW heating" Liquid gas temperature sensor (IRT) Condenser Pressure sensor (ITC) for determining condensa- tion temperature in condenser Flow temperature sensor, secondary circuit upstream of instantaneous heating water heater (LWT)
  • Page 63 Maintenance Overview of internal components: External unit (cont.) External unit 4 kW, type AWB/AWB-AC 201.B04 Fig. 54 Compressor head temperature sensor (CTT) Heat exchanger (evaporator) Electronic expansion valve (EEV) Temperature sensor, air intake, evaporator (OAT) Temperature sensor, refrigerant inlet, evaporator Evaporator temperature sensor (OMT) (OCT) 4-way diverter valve...
  • Page 64 Maintenance Overview of internal components: External unit (cont.) External unit 5 to 7 kW, type AWB/AWB-AC 201.B05/B07 Fig. 55 Compressor head temperature sensor (CTT) Heat exchanger (evaporator) High pressure switch (pHi) Temperature sensor, air intake, evaporator (OAT) Liquid separator Evaporator temperature sensor (OMT) Temperature sensor, refrigerant inlet, evaporator 4-way diverter valve (OCT)
  • Page 65 Maintenance Overview of internal components: External unit (cont.) External unit 10 to 16 kW, type AWB/AWB-AC 201.B10/B13, 201.C10 to C16 Fig. 56 4-way diverter valve Heat exchanger (evaporator) Electronic expansion valve (EEV) Temperature sensor, air intake, evaporator (OAT) Liquid separator Evaporator temperature sensor (OMT) High pressure switch (pHi) Temperature sensor, refrigerant inlet, evaporator...
  • Page 66 Maintenance Draining secondary side heat pump 1. Close the on-site boiler drain & fill valve. 2. Drain the heat pump at the secondary circuit fill & drain valve (see chapter "Overview of internal com- ponents: Internal unit"). Checking the sensors Sensor Test ele- Installed location...
  • Page 67 Maintenance Checking the sensors (cont.) Internal unit: Viessmann NTC 10 k (marked blue) Ω Outside temperature sensor Other sensors Temperature in °C Temperature in °C Fig. 57 Fig. 58 Internal unit: Viessmann NTC 20 k (marked orange) Ω Temperature in °C...
  • Page 68 Maintenance Checking the sensors (cont.) Internal unit: Viessmann Pt500A (green ID label) Temperature in °C Fig. 60 External unit: NTC 10 k (without ID) Ω 1000 Temperature in °C Fig. 61...
  • Page 69 Maintenance Checking the sensors (cont.) External unit: NTC 50 k (without ID) Ω 1000 Temperature in °C Fig. 62 Checking fuses Fuse location: See from page 24. Fuse F1 is located on the mains terminal of the heat Fuse F101: ■...
  • Page 70 Parts lists, internal unit Overview of assemblies, internal unit The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig.
  • Page 71 The following details are required when ordering parts: ■ Serial no. (see type plate on page 70) ■ Position number of the part (from this parts list) Pos. Part 0004 Touch-up spray paint, white 0005 Touch-up paint stick, white 0007 Vitocal 200-S installation and service instructions...
  • Page 72 Parts lists, internal unit Internal unit casing 0007 0010 0001 0009 0003 0009 0005 0006 0008 0002 0004 0008 0009 Fig. 64...
  • Page 73 Part 0001 Casing frame 0002 Front panel 0003 Control panel 0004 Contact guard 0005 Rear pipe outlet with gasket 0006 Front pipe outlet with gasket 0007 Screws (set) 0008 Viessmann logo 0009 Fixing clips (2 pce) 0010 Wall mounting bracket...
  • Page 74 Parts lists, internal unit Internal unit electrical equipment 0022 0030 0021 0008 0012 0011 0026 0002 0026 0007 0009 0005 0020 0010 0006 0019 0028 0001 0016 0017 0029 0018 0015 0016 0016 0031 0017 0018 0003 0004 Fig. 65...
  • Page 75 Parts lists, internal unit Internal unit electrical equipment (cont.) Pos. Part 0001 Programming unit 0002 Controller and sensor PCB with cover (CU401) 0003 PCB with connection adaptor (SA136-A10) 0004 PCB with connection adaptor, ON/OFF switch (SA137-A10) 0005 Main PCB with cover (MB761) 0006 Expansion PCB with cover (SA135) 0007...
  • Page 76 Parts lists, internal unit Hydraulics, internal unit, type AWB 0010 0008 0009 0010 0011 0012 0013 0014 0015 0019 0016 0020 0021 0027 0001 0003 0016 0022 0022 0021 0019 0009 0025 0023 0016 0022 0027 0006 0022 0026 0026 0025 0021 0019...
  • Page 77 Parts lists, internal unit Hydraulics, internal unit, type AWB (cont.) Pos. Part 0001 Connection assembly, condenser 0002 Line, secondary circuit return 0003 Line, 3-way diverter valve 0004 Hose, heating water flow 0005 Hose, DHW cylinder flow 0006 3-way diverter valve 0007 High efficiency circulation pump with PWM control 0008...
  • Page 78 Parts lists, internal unit Hydraulics, internal unit, type AWB-AC 0009 0008 0007 0015 0009 0010 0011 0012 0013 0014 0018 0019 0021 0020 0015 0026 0001 0028 0020 0015 0018 0021 0024 0008 0029 0026 0015 0021 0021 0015 0016 0020 0021 0018...
  • Page 79 Parts lists, internal unit Hydraulics, internal unit, type AWB-AC (cont.) Pos. Part 0001 Connection assembly, condenser 0002 Line, secondary circuit return 0003 Hose, heating water flow 0004 Hose, DHW cylinder flow 0005 3-way diverter valve 0006 High efficiency circulation pump with PWM control 0007 Safety assembly 0008...
  • Page 80 Parts lists, internal unit Hydraulics, internal unit, type AWB-AC (cont.)
  • Page 81 Parts list external unit 230 V~, type AWB/AWB-AC 201.B04 Ordering parts The following details are required when ordering parts: ■ Serial no. of external unit (see type plate) ■ Position number of the part (from this parts list)
  • Page 82 Parts list external unit 230 V~, type AWB/AWB-AC 201.B04 Parts, external unit 230 V~, type AWB/AWB-AC 201.B04 0024 0022 0010 0026 0020 0031 0021 0028 0023 0009 0014 0027 0006 0005 0004 0030 0025 0002 0008 0019 0015 0017 0016 0001 0003 0032...
  • Page 83 Parts list external unit 230 V~, type AWB/AWB-AC 201.B04 Parts, external unit 230 V~, type AWB/AWB-AC 201.B04 (cont.) Pos. Part 0001 Front casing 0002 Air inlet ring 0003 Protective grille, right 0004 Axial fan 0005 DC motor 0006 Motor support 0007 Bottom panel 0008...
  • Page 84 Parts list external unit 230 V~, type AWB/AWB-AC 201.B04 Parts, external unit 230 V~, type AWB/AWB-AC 201.B04 (cont.)
  • Page 85 Parts list for external unit 230 V~, type AWB/AWB-AC 201.B05/B07 Ordering parts The following details are required when ordering parts: ■ Serial no. (see type plate) ■ Position number of the part (from this parts list)
  • Page 86 Parts list for external unit 230 V~, type AWB/AWB-AC 201.B05/B07 Parts, external unit 230 V~, type AWB/AWB-AC 201.B05/B07 0033 0032 0031 0027 0036 0036 0028 0030 0026 0035 0029 0004 0007 0034 0038 0006 0003 0020 0012 0022 0021 0043 0042 0005 0023...
  • Page 87 Parts list for external unit 230 V~, type AWB/AWB-AC 201.B05/B07 Parts, external unit 230 V~ , type AWB/AWB-AC… (cont.) Pos. Part 0001 Air discharge grille 0002 Side panel, left 0003 M8 nut 0004 Axial fan 0005 Module, 4-way diverter valve 0006 4-way diverter valve 0007...
  • Page 88 Parts list for external unit 230 V~, type AWB/AWB-AC 201.B05/B07 Parts, external unit 230 V~ , type AWB/AWB-AC… (cont.)
  • Page 89 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Overview of assemblies 230 V~, type AWB/AWB-AC 201.B10/B13 The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig.
  • Page 90 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Casing, external unit 230 V~, type AWB/AWB-AC 201.B10/B13 0001 0021 0022 0023 0014 0017 0018 0019 0020 0013 0011 0009 0010 0012 0015 0008 0005 0011 0007 0010 0002 0003 0015 0007 0004...
  • Page 91 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Casing, external unit 230 V~ , type AWB/AWB-AC… (cont.) Pos. Part 0001 Top panel 0002 Side panel, right 0003 Cover panel, top right 0004 Cover panel, bottom right 0005 Front panel, left 0006 Front panel, right 0007...
  • Page 92 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Electrical equipment, external unit 230 V~, type AWB/AWB-AC 201.B10/B13 0005 0002 0003 0004 0001 0010 0011 0006 0013 0008 0007 0012 0009 Fig. 72...
  • Page 93 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Electrical equipment, external unit 230 V~ ,… (cont.) Pos. Part 0001 Main PCB 0002 Driver PCB 0003 Capacitor PCB 0004 PCB, mains filter 0005 Choke coil 0006 Coil, electronic expansion valve 0007 Coil, 4-way diverter valve 0008...
  • Page 94 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Hydraulics, external unit 230 V~, type AWB/AWB-AC 201.B10/B13 0007 0008 0004 0003 0002 0006 0001 0010 0005 Fig. 73...
  • Page 95 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Hydraulics, external unit 230 V~ , type… (cont.) Pos. Part 0001 Compressor 0002 Compressor power supply cover 0003 Liquid separator 0004 High pressure switch 0005 Shut-off valve, hot gas line 0006 Oil separator 0007...
  • Page 96 Parts lists for external unit 230 V~, type AWB/AWB-AC 201.B10/B13 Hydraulics, external unit 230 V~ , type… (cont.)
  • Page 97 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 Overview of assemblies 400 V~, type AWB/AWB-AC 201.C10/C13/C16 The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig.
  • Page 98 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 Casing, external unit 400 V~, type AWB/AWB-AC 201.C10/C13 0001 0022 0021 0012 0017 0023 0014 0018 0009 0019 0013 0011 0010 0015 0005 0008 0007 0011 0002 0003 0020 0010 0015 0004 0007 0016...
  • Page 99 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 Casing, external unit 400 V~ , type AWB/AWB-AC… (cont.) Pos. Part 0001 Top panel 0002 Side panel, right 0003 Top cover 0004 Bottom cover 0005 Front panel, left 0006 Front panel, right 0007 Air discharge grille 0008...
  • Page 100 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 Electrical equipment, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 0005 0002 0004 0003 0010 0001 0011 0017 0008 0006 0007 0009 0012 Fig. 76...
  • Page 101 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 Electrical equipment, external unit 400 V~ ,… (cont.) Pos. Part 0001 Main PCB 0002 Driver PCB 0003 Capacitor PCB 0004 PCB, mains filter 0005 Choke coil 0006 Coil, electronic expansion valve 0007 Coil, 4-way diverter valve 0008...
  • Page 102 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 Hydraulics, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 0007 0004 0003 0002 0008 0006 0011 0010 0001 0009 0005 0008 Fig. 77...
  • Page 103 Parts lists, external unit 400 V~, type AWB/AWB-AC 201.C10/C13/C16 Hydraulics, external unit 400 V~ , type… (cont.) Pos. Part 0001 Compressor 0002 Module, 4-way diverter valve 0003 Liquid separator 0004 High pressure switch 0005 Shut-off valve, hot gas line 0006 Oil separator 0007 Electronic expansion valve...
  • Page 104 Commissioning/service reports Hydraulic parameter report Setting and test values Setpoint Commissioning Maintenance/ Service Testing the external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Air intake temperature °C ("Diagnosis" "System overview") Ó Air discharge temperature °C ("Diagnosis"...
  • Page 105 Commissioning/service reports Control parameters report (cont.) Parameters Code Delivered condition Commission- Maintenance/ service "System components for external 7011 changeover" "Operating status for external change- 7012 over" "Duration of external changeover" 7013 "Effect of external demand on heat 7014 pump/heating circuits" "Effect of ext.
  • Page 106 Commissioning/service reports Control parameters report (cont.) Domestic hot water Parameters Code Delivered condition Commission- Maintenance/ service ≙ "Set DHW temperature" 6000 500 ( 50 °C) ≙ "Min. DHW temperature" 6005 100 ( 10 °C) ≙ "Max. DHW temperature" 6006 600 ( 60 °C) ≙...
  • Page 107 Commissioning/service reports Control parameters report (cont.) Heating water buffer cylinder Parameters Code Delivered condition Commission- Maintenance/ service "Enable buffer cylinder/low loss header" 7200 ≙ "Temp in operating status fixed value for 7202 500 ( 50 °C) buffer cyl" ≙ "Hysteresis temperature heating buffer 7203 50 ( 5 K)
  • Page 108 Commissioning/service reports Control parameters report (cont.) Cooling Parameter Code Delivered condition Commission- Maintenance/ Service "Cooling function" 7100 "Cooling circuit" 7101 ≙ "Set room temperature separate cooling 7102 200 ( 20 °C) circuit" ≙ "Min. flow temperature cooling" 7103 50 ( 5 °C) "Influence room temperature hook-up 7104...
  • Page 109 Commissioning/service reports Control parameters report (cont.) Photovoltaics Parameter Code Delivered condition Commission- Maintenance/ service "Enable own energy consumption PV" 7E00 ≙ "Prop. of external current" 7E02 10 ( 10 %) ≙ "Threshold for electrical power" 7E04 0 W) "Enable own energy consumptn for set 7E10 DHW temperature 2"...
  • Page 110 Commissioning/service reports Control parameters report (cont.) Communication Parameters Code Delivered condition Commission- Maintenance/ service "Number of heat pump in cascade" 7707 "Enable LON communication module" 7710 "LON subscriber number" 7777 "LON fault manager" 7779 "LON system number" 7798 "Interval for data transfer via LON" 779C 20 min "Source outside temperature"...
  • Page 111 Specification Specification 230 V appliances Type AWB/AWB-AC 201.B04 201.B05 201.B07 201.B10 201.B13 Heating output data to EN 14511 (A2/W35) Rated heating output 3.00 4.05 5.60 7.70 10.6 Fan speed Power consumption 0.91 1.18 1.73 2.20 3.25 Coefficient of performance 3.30 3.43 3.24 3.50...
  • Page 112 Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B05 201.B07 201.B10 201.B13 Heating water (secondary cir- cuit) Content Minimum flow rate (must be 1000 1000 1600 1600 maintained) Minimum volume in the heating system (cannot be fitted with shut-off devices) Max. external pressure drop mbar (RFH) at minimum flow rate Max.
  • Page 113 Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B05 201.B07 201.B10 201.B13 Refrigerant circuit Refrigerant R410A R410A R410A R410A R410A Refrigerant charge 2.15 2.15 2.95 2.95 ■ Global warming potential 2088 2088 2088 2088 2088 ■ (GWP) equivalent 2.51 4.50 4.50 6.20 6.20 ■...
  • Page 114 Specification Specification (cont.) Type AWB/AWB-AC 201.B04 201.B05 201.B07 201.B10 201.B13 Sound power of external unit at rated heating output (measurements with reference to EN 12102/ EN ISO 9614-2) Weighted total sound power level dB(A) At A7 ± /W55 ± ■ in night mode dB(A) At A7 ±...
  • Page 115 Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 201.C16 Cooling capacity data to EN 14511 (A35/W18, 5 K spread) Rated cooling capacity 8.83 12.83 14.22 Fan speed Power consumption 1.98 3.45 4.23 Energy efficiency ratio EER in 4.46 3.72 3.43 cooling mode Air intake temperature Cooling mode (type AWB-AC) Min.
  • Page 116 Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 201.C16 Electrical power consumption Fan (max.) ■ External unit (max.) ■ Secondary pump (PWM) 3 to 70 3 to 70 3 to 70 ■ Control unit/PCB, external unit ■ (max.) Control unit/PCB, internal unit ■...
  • Page 117 Specification Specification (cont.) Type AWB/AWB-AC 201.C10 201.C13 201.C16 Connections Heating water flow ¼ ¼ ¼ Heating water return and DHW ¼ ¼ ¼ cylinder return DHW cylinder flow ¼ ¼ ¼ Liquid line Pipe 10 x 1 10 x 1 10 x 1 ■...
  • Page 118 Preferred appointment: Date Time Date Time The work that is requested to be carried out by Viessmann will be billed in accordance with the latest Viessmann pricelist. Place / Date Signature Final decommissioning and disposal Viessmann products can be recycled. Components...
  • Page 119 Declaration of conformity We, Viessmann Werke GmbH & Co KG, D-35107 Allendorf, declare as sole responsible body that the product Vitocal 200-S, type AWB and AWB-AC including the Vitotronic 200 type WO1C heat pump control unit com- plies with the following standards:...
  • Page 120 Keyword index Keyword index Casing spare parts Air discharge.............. 12 – Internal unit............. 72 Air intake..............12 Charging Air short circuit............11 – Refrigerant circuit............ 46 Air vent valve, secondary circuit.........62 Checking Ambient temperatures..........14 – Fuses..............69 Anti-vibration mounts..........10 – Sensors..............66 Appliance, starting............50 Checking brazed joints..........47 Appliance fuses, checking..........69...
  • Page 121 Keyword index Keyword index (cont.) External heat source..........56 Data..............111, 114 External unit Declaration of conformity..........119 – Cable lengths............8 Defrosting..............11 – Checking electrical connections......50 DHW circulation pump......... 25, 54 – Cleaning..............49 DHW cylinder, flow/return...........21 – Closing..............42 Dimensions..............
  • Page 122 Keyword index Keyword index (cont.) Internal unit Heat exchanger cleaning........... 49 – Cable lengths............8 Heating circuit pump..........25, 54 – Closing..............42 Heating output, compressor........53 – Dimensions..........7, 113, 116 Heating water buffer cylinder bypass......25 – Electrical connection..........24 Heating water flow........
  • Page 123 Keyword index Keyword index (cont.) On-site power consumption........40 Parts, hydraulic Operating noise............59 – External unit, type AWB/AWB-AC 201.B10/B13..94 Operator's log.............47 – External unit, type AWB/AWB-AC 201.C10/C13/ Output compressor stage...........53 C16................102 Output data, heating......... 111, 114 – Internal unit, type AWB..........76 Outside temperature sensor.........30, 66 –...
  • Page 124 Keyword index Keyword index (cont.) Refrigerant lines Sound reflections............11 – Connecting.............. 15 Spare parts – Fitting oil lift bends..........15 – External unit, type AWB/AWB-AC 201.A04.....82 – Line lengths............16, 46 – External unit, type AWB/AWB-AC 201.B05/B07..86 – Purging..............44 – External unit, type AWB/AWB-AC 201.B10/B13..89 –...
  • Page 125 Keyword index Keyword index (cont.) TN-C system............38, 39 Vacuum pump............45, 46 Top-up water.............. 47 Ventilation..............56 Torque Venting............... 47 – Refrigerant lines..........19, 20 Vibration isolation..........10, 17 – Service valve union nut........46, 47 Vitocom 100............... 55 Total weight............113, 116 Transport..............
  • Page 128 7542012 7542013 7542014 7542015 7552198 7552199 7554825 7560794 7560795 Viessmann Werke GmbH & Co. KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040...

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