Brake Pedal Removal (Intl); Brake Pedal Installation (Intl) - Polaris General 2020 Service Manual

BRAKE PEDAL REMOVAL (INTL)

q
1. Remove the nut and washer
e
bolt that attaches the master cylinder to the brake
pedal lever. Remove shoulder bolt.
r
2. Remove the E-clip from the pedal mount and
remove the brake pedal lever from the vehicle with its
t
bushings .
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.

BRAKE PEDAL INSTALLATION (INTL)

w 1. Install the brake pedal onto pedal pivot shaft.
from the shoulder
2. Insert E-Clip
3. Install the shoulder bolt, washer and nut
4. Ensure brake pedal freeplay is within specification.
q
into end of pivot shaft
connecting the master cylinder to the brake pedal.
Torque to specification.
TORQUE
Brake Pedal Shoulder Bolt:
13 lb-ft (18 Nm)
Brake Pedal Free-play:
0.090 in (2.28 mm)
BRAKE SYSTEM
w
10
10.83