Polaris General 2020 Service Manual page 113

XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM
Brake Pads / Parking Brake Pads
XU / D
(INTL)
Parking Brake Cable Adjustment
XU / D
(INTL)
Battery
Fuel System
Front Gearcase Fluid (Demand Drive
XU
- Extreme Use)
Front Gearcase Fluid (Demand Drive) Fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL)
XU
Engine Oil/Filter Change
XU
Front Gearcase Fluid (Demand Drive) Change fluid
XU
Transmission Fluid (AGL)
XU
XU General Lubrication
Shift Linkage
Steering
D
XU Front / Rear Stabilizer Bars
D Throttle Pedal
Throttle Body Intake Ducts/Flange
Drive Belt
Cooling System
XU Radiator
Engine Oil Lines/Fasteners
XU
Fuel System
D / E
Cooling Hoses
XU
Engine Mounts
XU
Exhaust Muffler / Pipe
Drive Shafts
Spark Plug
D / E
Wiring
XU
Clutches (Drive and Driven)
XU / D
Front Wheel Bearings
D
XU Shock Seals
XU / D Shocks
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
400 HOUR / 4000 MILES (6400 KM) SERVICE
ACTION
Inspect pad wear; replace if worn beyond service limit
Inspect; adjust tension as needed
Check terminals; clean; test
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
Change fluid every 25 hours if subjected to extreme use
Fluid level inspection; add lubricant if needed
Perform oil / filter change
Change fluid
Lubricate all fittings, pivots, cables, etc.
Inspect, lubricate, adjust
Lubricate
Lubricate and inspect bushings
Inspect for free movement; replace pedal as needed
Inspect duct for proper sealing/air leaks
Inspect; adjust; replace as needed
Inspect coolant strength seasonally; pressure test system yearly
Inspect; clean external surfaces
Inspect for leaks and loose fittings
Cycle key to pressurize fuel pump; check for leaks at fill cap, fuel line / rail,
and fuel pump; replace rubber lines every two years
Inspect for leaks
Inspect
Inspect
Remove and grease
Inspect; replace as needed
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
Inspect; clean; replace worn parts
Inspect; replace as needed
Visually inspect shock seals
See dealer for oil change/seal inspection.
MAINTENANCE
2
2.17