Endress+Hauser HART Proline Promass 83 Operating Instructions Manual
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Endress+Hauser HART Proline Promass 83 Operating Instructions Manual

Endress+Hauser HART Proline Promass 83 Operating Instructions Manual

Coriolis mass flow measuring system
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BA00059D/06/EN/15.14
71230715
Valid as of version:
V 3.01.XX (device software, HART 5)
V 3.07.XX (device software, HART 7)
6
Products
Operating Instructions
Proline Promass 83
HART
Coriolis Mass Flow Measuring System
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  • Page 1 Products Solutions Services BA00059D/06/EN/15.14 71230715 Valid as of version: V 3.01.XX (device software, HART 5) V 3.07.XX (device software, HART 7) Operating Instructions Proline Promass 83 HART Coriolis Mass Flow Measuring System...
  • Page 2 Proline Promass 83 Endress+Hauser...

  • Page 3: Table Of Contents

    Measuring principle-specific accessories ..85 Communication-specific accessories ..86 Service-specific accessories ....86 Endress+Hauser...

  • Page 4: Safety Instructions

    Strict compliance with the instructions in the Operating Instruction is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However, small changes in temperature, concentration or the degree of contamination in the process can result in changes of the chemical resistance properties.

  • Page 5: Operational Safety

    Additionally safety precautions are required when increased process temperatures are present. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. Return •...

  • Page 6: Identification

    • Promass F, Promass E, Promass A, Promass H, Promass I, Promass S, Promass P, Promass O or Promass X sensor. Two versions are available: • Compact version: transmitter and sensor form a single mechanical unit. • Remote version: transmitter and sensor are installed separately. Endress+Hauser...
  • Page 7 Additional function and software Available inputs / outputs Reserved for information on special products Please refer to operating instructions / documentation Reserved for certificates, approvals and for additional information on device version Patents Degree of protection Ambient temperature range Endress+Hauser...
  • Page 8 Accuracy of density measurement (Density cal.) Additional information Reserved for information on special products Ambient temperature range Degree of protection Please refer to operating instructions / documentation Reserved for additional information on device version (approvals, certificates) Patents Flow direction Endress+Hauser...
  • Page 9 Version of device software currently installed (Device SW) Installed communication type (Communication) Information on current communication software (Drivers: Device Revision and Device Description), Date of installation (Date) Current updates to data specified in points 8 to 11 (Update1, Update 2) Endress+Hauser...

  • Page 10: Certificates And Approvals

    Regulation and Laboratory Procedures" and with the EMC requirements of IEC/EN 61326. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

  • Page 11: Installation

    At all times, therefore, make sure that the device does not unexpectedly turn around its axis or slip. a0004294 Fig. 4: Instructions for transporting sensors with > DN 40 (1½") Endress+Hauser...
  • Page 12 • Do not remove the protective covers or caps on the process connections until you are ready to install the device. • The measuring device must be protected against direct sunlight during storage in order to avoid unacceptably high surface temperatures. Endress+Hauser...

  • Page 13: Installation Conditions

    Entrained air or gas bubbles forming in the measuring tube can result in an increase in measuring errors. Avoid the following locations in the pipe installation: • Highest point of a pipeline. Risk of air accumulating. • Directly upstream of a free pipe outlet in a vertical pipeline. a0003605 Fig. 7: Mounting location Endress+Hauser...
  • Page 14 Such effects can be prevented when system pressure is sufficiently high. For this reason, the following installation locations are preferred: • Downstream from pumps (no danger of vacuum) • At the lowest point in a vertical pipe. Endress+Hauser...
  • Page 15 • Mounted directly on a wall using the base plate • Measuring device supported on an angle bracket mounted on the wall 10 mm A0018980 Horizontal We recommend the following installation version when mounting horizontally: • Measuring device standing on a firm support base A0018979 Endress+Hauser...
  • Page 16 • For fluids with very high temperatures we recommend the horizontal orientation with the transmitter head pointing downwards (Fig. H2) or the vertical orientation (Fig. V). • For fluids with very low temperatures, we recommend the horizontal orientation with the transmitter head pointing upwards (Fig. H1) or the vertical orientation (Fig. V). Endress+Hauser...
  • Page 17 The arrow indicates the direction of flow (direction of fluid flow through the pipe). The label shows the installation orientation for horizontal drainability. The underside of the process connection is indicated by a scribed line. This line indicates the lowest point of the eccentric process connection. Endress+Hauser...
  • Page 18 It is not necessary to support the sensor under any circumstances for operational performance. If the requirement exists to support the sensor the following recommendation should be followed. A0007397 Fig. 12: Promass P, mounted with mounting clamp 1019 36.5 44.1 Endress+Hauser...
  • Page 19 15. For fluid temperature of 150°C (302°F) or above the usage of the remote version with separate connection housing is recommended. • With a fluid temperature between 200 °C to 350 °C (392 to 662 °F) the remote version of the high-temperature version is preferable. Endress+Hauser...
  • Page 20 100 K. Suitable measures, such as heating or thermal insulation, are to be taken. Special heating jackets which can be ordered as accessories from Endress+Hauser are available for the sensors.

  • Page 21: Installation

    Turn the transmitter housing to the desired position (max. 2 × 90° in either direction). Lower the housing into position. Retighten the two securing screws. 180° 180° £ £ a0004303 Fig. 16: Turning the transmitter housing (stainless steel field housing) Endress+Hauser...
  • Page 22 – Screw head: max. Ø 10.5 mm (0.41") Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing. 35 (1.38) 90 (3.54) 192 (7.56) a0001130 Fig. 17: Mounted directly on the wall Endress+Hauser...
  • Page 23 If a warm pipe is used for installation, make sure that the housing temperature does not exceed the max. permitted value of +60 °C (+140 °F). Ø 20…70 (Ø 0.79…2.75) 155 ( ~ 6.1) a0001132 Fig. 19: Pipe mounting (wall-mount housing) Endress+Hauser...

  • Page 24: Post-Installation Check

    Is the orientation chosen for the sensor correct, in other words suitable for sensor type, fluid properties (outgassing, with entrained solids) and fluid temperature? Process environment / process conditions Notes Is the measuring device protected against moisture and direct sunlight? – Endress+Hauser...

  • Page 25: Wiring

    When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The device does not have an internal power switch. For this reason, assign the device a switch or power-circuit breaker which can be used to disconnect the power supply line from the power grid.

  • Page 26: Connecting The Measuring Unit

    Terminal No. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27 →  28 Ground terminal for protective ground Ground terminal for signal cable shield Service adapter for connecting service interface FXA193 (FieldCheck, FieldCare) Cover of the connection compartment Securing clamp Endress+Hauser...
  • Page 27 TerminalNo. 2: N for AC, L- for DC Signal cable: Terminals Nos. 20–27 →  28 Ground terminal for protective ground Ground terminal for signal cable shield Service adapter for connecting service interface FXA193 (FieldCheck, FieldCare) Cover of the connection compartment Endress+Hauser...
  • Page 28 Current input Relay output Current output 2 Current output 1, HART Current input Relay output Frequency output Current output, HART Status input Current input Frequency output Current output, HART Status input Current input Current output 2 Current output, HART Endress+Hauser...
  • Page 29 (e.g. Commubox FXA195) is needed. ³ 250 Ω –27 a0004592 Fig. 26: Electrical connection of a PC with operating software PC with operating software Auxiliary energy Shielding Other switching units or PLC with passive input HART modem, e.g. Commubox FXA195 Endress+Hauser...

  • Page 30: Degree Of Protection

    • Do not remove the grommet from the cable entry. " Caution! Do not loosen the screws of the sensor housing, as otherwise the degree of protection guaranteed by Endress+Hauser no longer applies. Post-connection check Perform the following checks after completing electrical installation of the measuring device:...

  • Page 31: Operation

    – Press and hold down +/- keys for longer than 3 seconds → Return directly to HOME position – Cancel data entry Enter key – HOME position → Entry into the function matrix – Save the numerical values you input or settings you change Endress+Hauser...
  • Page 32 X (Esc key) → Back to HOME position Device with batching software: On measuring instruments with installed batching software (F-Chip*) and a suitably configured display line, you can carry out filling processes directly using the local display. You will find a detailed description → Endress+Hauser...
  • Page 33 Batching quantity upwards Batching quantity downwards a0001201 a0001202 Batch quantity Total batching quantity a0001204 a0001203 Batch counter (x times) Fluid temperature a0001205 a0001207 Remote configuration Active device operation via: Current input • HART, e.g. FieldCare, DXR 375 a0001206 a0001209 Endress+Hauser...
  • Page 34 After the batch quantity is reached, the "START" or "PRESET" softkeys reappear on the display. +2.5 l +2.5 l +2.5 l 0.0 l 0.0 l 0.0 l 0.0 l STOP HOLD MATRIX START PRESET MATRIX STOP GO ON MATRIX a0004386 Fig. 30: Controlling batching processes using the local display (softkeys) Endress+Hauser...

  • Page 35: Brief Operating Instructions To The Function Matrix

    – Press and hold down Esc key ( X ) for longer than 3 seconds → HOME position – Repeatedly press Esc key ( X ) → Return step by step to HOME position > 3 s – – – – – – – – a0001210 Fig. 31: Selecting functions and configuring parameters (function matrix) Endress+Hauser...
  • Page 36 • If programming is disabled and the P operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the customer' s code, programming is always enabled! • The Endress+Hauser service organization can be of assistance if you mislay your personal code. "...

  • Page 37: Error Messages

    • Displayed as → Lightning flash ( $ ), type of error (S: system error, P: process error) Note! • Error conditions can be output via the relay outputs. • If an error message occurs, an upper or lower signal level for the breakdown information according to NAMUR 43 can be output via the current output. Endress+Hauser...

  • Page 38: Communication

    Selecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix. The HART manual in the carrying case of the HART Communicator contains more detailed information on the device. Endress+Hauser...
  • Page 39 Operation Operating program "FieldCare" FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a HART interface FXA195 or via the service interface FXA193.
  • Page 40 • Second process variable (SV) → Totalizer 1 • Third process variable (TV) → Density • Fourth process variable (FV) → Temperature Note! You can set or change the assignment of device variables to process variables using Command 51. Endress+Hauser...
  • Page 41 – Bytes 4-7: Percentage of the set measuring range range Factory setting: Access type = read Primary process variable = Mass flow Note! You can set the assignment of device variables to process variables using Command 51. Endress+Hauser...
  • Page 42 This command allows a master (PLC) to request the (HART 7) Access type = write value and status of up to four devices or dynamic variables.. Number of device Number of Number of variables data bytes data bytes in requested requested response Endress+Hauser...
  • Page 43 Write user message You can save any 32-character long text in the Displays the current user message in the device: Access = write device under this parameter: Bytes 0-23: Current user message in the device Bytes 0-23: Desired user message Endress+Hauser...
  • Page 44 Too few data bytes received Error Device-specific command error Error In write protect mode 8-15 Undefined Error Access Restricted 17-31 Undefined Error Busy (A DR cannot be started) Error DR Initiated Error DR Running Error DR Dead Error DR Conflict Endress+Hauser...
  • Page 45 • If you change the unit of the primary process variable, this has no impact on the system units. Read additional device status none The device status is displayed in extended form as Access = read the response: Coding: see table → Endress+Hauser...
  • Page 46 6 bytes follow by way of response – Byte 0-1: Number of STX messages received by the device – Byte 2-3: Number of ACK messages sent by the device – Byte 4-6: Number of BACK messages sent by the device Endress+Hauser...
  • Page 47 Note! The condensed status map reset becomes effective immediately as soon as this command is executed and can result in immediate changes to the condensed status Endress+Hauser...
  • Page 48 Byte 0: Index of the simulated bit Byte 1: Value of the simulated bit When the status simulation mode is enabled, this command allows the device status bits or the bits in the command 48 response to be set or reset individually. Endress+Hauser...
  • Page 49 The temporarily buffered flow portions (measuring mode for pulsating flow) could not be cleared or output within 60 seconds. Current output: The actual value for the flow lies outside the set limits. Frequency output: The actual value for the flow lies outside the set limits. Endress+Hauser...
  • Page 50 13-7 Overdriving of the internal analog to digital converter. A continuation of the measurement is no longer possible! 14-3 Positive zero return active 14-7 15-0 Simulation current output active 15-1 15-2 15-3 15-4 Simulation frequency output active 15-5 15-6 Endress+Hauser...
  • Page 51 The electronics' measuring range will be exceeded. The mass flow is too high. 20-5 The zero point adjustment is not possible or has been canceled. 22-4 F-Chip is faulty or not plugged into the I/O board. 24-5 Current input: The actual value for the current lies outside the set limits. Endress+Hauser...
  • Page 52 The fluid properties do not allow normal measuring operation. Extreme process conditions exist. The measuring system can therefore not be started. Overdriving of the internal analog to digital converter. A continuation of the measurement is no longer possible! Positive zero return active Endress+Hauser...
  • Page 53 The electronics' measuring range will be exceeded. The mass flow is too high. 16-6 Advanced Diagnostics: The mass flow is outside the limit value, set in the corresponding diagnosis function 16-7 Advanced Diagnostics: The density is outside the limit value, set in the corresponding diagnosis function. Endress+Hauser...
  • Page 54 Advanced Diagnostics: The fluctuation of the operating frequency is outside the limit value set in the corresponding diagnosis functions. 20-7 Advanced Diagnostics: The fluctuation of the pipe damping is outside the limit value set in the corresponding diagnosis functions. Endress+Hauser...
  • Page 55 Installation of the I/O board is the reverse of the removal procedure. a0001212 Fig. 33: Switching HART write protection on and off Write protection OFF (default), that is: HART protocol unlocked Write protection ON, that is: HART protocol locked Endress+Hauser...

  • Page 56: Commissioning

    Beginning of normal measuring mode → OPERATION ▾ Normal measuring mode commences as soon as startup completes. Various measured value and/or status variables appear on the display (HOME position). Note! If startup fails, an error message indicating the cause is displayed. Endress+Hauser...

  • Page 57: Quick Setup

    Automatic configuration of display ? Automatic parameterization of the display Carrying out another Quick Setup ? Batching Pulsating flow Gas measurement Carrying out the selected Quick Setup a0004561-en Fig. 34: "QUICK SETUP COMMISSIONING"- menu for straightforward configuration of the major device functions Endress+Hauser...
  • Page 58 The "automatic parameterization of the display" option contains the following basic settings/factory settings: YES: Main line = Mass flow; Additional line = Totalizer 1; Information line = Operating/system conditions NO: The existing (selected) settings remain. The QUICK SETUP BATCHING is only available when the optional software package BATCHING is installed. Endress+Hauser...
  • Page 59 "Description of Device Functions" manual) to suit local process conditions in order to ensure a stable, unvarying output signal. This applies in particular to the current output: • Measuring system damping: FLOW DAMPING function → increase value • Current output damping: TIME CONSTANT function → increase the value Endress+Hauser...
  • Page 60 • The display returns to the cell QUICK SETUP PULSATING FLOW (1003) if you press the Q key combination during parameter interrogation. • The Setups can be called up either directly after the "COMMISSIONING" Quick Setup or manually by means of the QUICK SETUP PULSATING FLOW (1003) function. Endress+Hauser...
  • Page 61 PRESSURE SHOCK SUPPRESSION ▾ Back to the HOME position: → Press and hold down Esc key X for longer than three seconds or → Repeatedly press and release Esc key X → Exit the function matrix step by step Endress+Hauser...
  • Page 62 These can be directly executed onsite using the three operating keys ( O / S / F ). Therefore, the measuring device can be fully deployed in the field as a "batch controller". → • The Quick Setup "Batching" is not available for Promass X. Endress+Hauser...
  • Page 63 Terminal No. Batch Supervision? Max. Batch 7240 Time Autom. Configuration Display? PRESET Locked Access Customer Batch quantity Automatic parameterization of the display Quit Quick Setup a0004644-en Fig. 37: Quick Setup "Batching" Recommended settings are found on the following page. Endress+Hauser...
  • Page 64 ASSIGN (Multiplex information line) ▾ Back to the HOME position: → Press and hold down Esc key X for longer than three seconds or → Repeatedly press and release Esc key X → Exit the function matrix step by step Endress+Hauser...
  • Page 65 0.003 1/12" 0.015 1/8" 0.066 3/8" 1/2" 15 FB 1/2" 1" 25 FB 1" 1 ½" 40 FB 1 ½" 2" 50 FB 2" 3" 4" 1200 6" 2600 10" 7200 FB = Full bore versions of Promass I Endress+Hauser...
  • Page 66 Setup Gas measurement 6400 Assign Low flow cut off 6402 On value Low flow cut off 6403 Off value Low flow cut off a0002618-en Fig. 38: "Gas Measurement" Quick Setup menu Recommended settings are found on the following page. Endress+Hauser...
  • Page 67 → Press and hold down Esc key X for longer than three seconds or → Repeatedly press and release Esc key X → Exit the function matrix step by step Note! Quick Setup automatically deactivates the function EMPTY PIPE DETECTION (6420) so that the instrument can measure flow at low gas pressures. Endress+Hauser...
  • Page 68 • This option can only be executed if the software version of the T-DAT is the same or newer than that of the EEPROM. Otherwise, the error message "TRANSM. SW-DAT" appears after restarting and the LOAD function is then no longer available. SAVE: Data are transferred from the EEPROM to the T-DAT Endress+Hauser...

  • Page 69: Configuration

    Installation of the I/O board is the reverse of the removal procedure. a0001214 Fig. 40: Configuring current outputs with the aid of jumpers (I/O board) Current output 1 with HART Active current output (default) Passive current output Current output 2 (optional, plug-in module) Active current output (default) Passive current output Endress+Hauser...
  • Page 70 → Installation of the I/O board is the reverse of the removal procedure. a0005124 Fig. 41: Configuring current inputs with the aid of jumpers (I/O board) Current input 1 (optional, plug-in module) Active current input (default) Passive current input Endress+Hauser...
  • Page 71 Configured as NC contact (default, relay 2, if installed) a0001216 Fig. 43: Configuring relay contacts (NC / NO) on the non-convertible I/O board.A = Relay 1; B = Relay 2 Configured as NO contact (default, relay 1) Configured as NC contact (default, relay 2) Endress+Hauser...
  • Page 72 The units of concentration used in the paper industry for black liquor in % by mass. The formula used for the calculation is the same as for %-MASS. °API °API (= American Petroleum Institute) Density units specifically used in North America for liquefied oil products. Endress+Hauser...
  • Page 73 1103.59 1099.98 1095.74 1090.94 1085.61 1079.78 1073.50 1130.19 1127.03 1123.20 1118.80 1113.86 1108.44 1102.54 1096.21 1154.76 1151.33 1147.58 1142.71 1137.65 1132.13 1126.16 1119.79 1180.22 1176.51 1172.25 1167.52 1162.33 1156.71 1150.68 1144.27 1206.58 1202.61 1198.15 1193.25 1187.94 1182.23 1176.14 1169.70 Endress+Hauser...
  • Page 74 Value from function (COEFFICIENT A2 (7034) Value from function (COEFFICIENT A3 (7035) Value from function (COEFFICIENT A4 (7036) Value from function (COEFFICIENT B1 (7037) Value from function (COEFFICIENT B2 (7038) Value from function (COEFFICIENT B3 (7039) Currently measured temperature in °C Endress+Hauser...
  • Page 75 +B1 · T + B2 · T + B3 · T a0004620 -2.6057 + 11.642 · 0.870 + (-8.8571) · 0.870 + 0 · 0.870 + 0 · 0.870 + (-2.7747)·10 · 20 + (-7.3469)·10 · 20 + 0 · 20 0.7604 76.04% Endress+Hauser...
  • Page 76 The parameters important for measuring the reference density can also be configured directly via the "Commissioning" Quick Setup menu. Calculation type "OTHER 3D" or "OTHER 2D" With this option, users can enter a free selectable designation for their specific concentration unit or target parameters (see function TEXT ARBITRARY CONCENTRATION (0606)). Endress+Hauser...
  • Page 77 List of the last ten measured values → HISTORY function Temperature Deviation measured/reference value → ACTUAL DEVIATION function Measuring tube damping Sensor symmetry Operating frequency fluctuation Tube damping fluctuation More detailed information can be found in the "Description of Device Functions" manual. Endress+Hauser...
  • Page 78 Use this diagnosis parameter to determine whether the sensor signals are symmetrical. Operating frequency A deviation in the operating frequency fluctuation indicates possible gas content in fluctuation the medium. Tube damping fluctuation A deviation in the tube damping fluctuation indicates possible gas content in the medium. Endress+Hauser...

  • Page 79: Adjustment

    In instances of this nature, please contact your E+H service center. • You can view the currently valid zero point value using the ZERO POINT function (see the "Description of Device Functions" manual). Endress+Hauser...
  • Page 80 ZERO ADJUST NOT POSSIBLE. When the zero point adjustment completes, the ZERO ADJUST. function ZERO ADJUST. reappears on the display. CANCEL After actuating the Enter key, the new zero point value is displayed. ZERO POINT Simultaneously pressing P → HOME position Endress+Hauser...
  • Page 81 Enter the code. 6483 DENSITY SET VALUE 1 Use P to enter the target density of the first fluid and press F to save this value (input range = actual density value ±10%). Endress+Hauser...
  • Page 82 Back to the HOME position: → Press and hold down Esc key ( X ) for longer than three seconds or → Repeatedly press and release Esc key ( X ) → Exit the function matrix step by step Endress+Hauser...

  • Page 83: Purge And Pressure Monitoring Connections

    • Use only low gauge pressure to purge. Maximum pressure 5 bar (72,5 psi). Data memory (HistoROM), F-CHIP At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data is stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 84: Maintenance

    Replacement is necessary only in special circumstances, for example if aggressive or corrosive fluids are incompatible with the seal material. Note! • The period between changes depends on the fluid properties and on the frequency of cleaning cycles in the case of CIP/SIP cleaning • Replacement seals (accessories) Endress+Hauser...

  • Page 85: Accessories

    Proline Promass 83 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Detailed information on the order code in question can be obtained from the Endress+Hauser service organization. Device-specific accessories...

  • Page 86: Communication-Specific Accessories

    The application already contains the data of your Endress+Hauser device. Endress+Hauser also takes care of maintaining and updating the data records. W@M is available: • Via the Internet: www.endress.com/lifecyclemanagement...

  • Page 87: Troubleshooting

    – FLUID INHOM. = Error designation (e.g. fluid is not homogeneous) – 03:00:05 = Duration of error occurrence (in hours, minutes and seconds) – #702 = Error number " Caution! See the information → ▾ Other error (without error message) Some other error has occurred. Diagnosis and rectification → Endress+Hauser...

  • Page 88: System Error Messages

    In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. Important procedures must be carried out before you return a flowmeter to Endress+Hauser → 103. Always enclose a duly completed "Declaration of contamination" form. You will find a preprinted blank of this form at the back of this manual.
  • Page 89 Recommendations in the event of fault category = FAULT MESSAGE ( $ ): – Configure the fault response of the output to ACTUAL VALUE", so that the temporary buffer can be cleared. → – Clear the temporary buffer by the measures described under Item 1. Endress+Hauser...
  • Page 90 $ : # 386 (outlet) is likely defective. – Remote version: Check sensor and transmitter terminal connections S: SEN.ASY.EXCEED Measuring pipe excitation coil is No. 4, 5, 6 and 7. → $ : # 387 probably faulty. Endress+Hauser...
  • Page 91 (from the factory, only HART 7) S: AMP. FAULT Amplifier error Contact your Endress+Hauser service organization. $ : # 388 to 390 No. # 5xx → Application error S: SW.-UPDATE ACT. New amplifier or communication (I/O Wait until process is finished. The device will restart !: # 501 module) software version is loaded.
  • Page 92 S: TD FLUCT. DEV. LI Advanced Diagnostics: The fluctuation !: # 807 of the pipe damping is outside the limit value set in the corresponding diagnosis functions. 1) Status signal ist changeable Endress+Hauser...

  • Page 93: Process Error Messages

    Please observe Note in error message No. 471 P: PROGRESS NOTE – End of filling process approaching. No measures required (if necessary prepare to replace $ : # 473 The running filling process has container). exceeded the predefined batch quantity point for the display warning message. Endress+Hauser...
  • Page 94 P: ZERO-ADJ FAIL The zero point adjustment is not Make sure that zero point adjustment is carried out at "zero flow" only (v = 0 m/s) → !: # 731 possible or has been cancelled. 1) Status signal ist changeable Endress+Hauser...

  • Page 95: Process Errors Without Messages

    E+H service organization. – Nameplate specifications: order code and serial number → Page 8 ff. Return the devices to Endress+Hauser Procedures must be carried out before you return a flowmeter to Endress+Hauser for repair or calibration. Please see → 103.

  • Page 96: Response Of Outputs To Errors

    In event of fault or power supply failure: relay → de-energized Relay output No effect on the relay output The "Description of Device Functions" manual contains detailed information on relay switching response for various configurations such as error message, flow direction, EPD, full scale value, etc. Endress+Hauser...

  • Page 97: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter' s nameplate → Spare parts are shipped as sets comprising the following parts: •...
  • Page 98 " Caution! Use only original Endress+Hauser parts. → 47, installation and removal: Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: –...
  • Page 99 S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (flexible assignment) F-Chip (function chip for optional software) Pluggable submodules (status input and current input, current output, frequency output and relay output) I/O board (permanent assignment) F-Chip (function chip for optional software) Endress+Hauser...
  • Page 100 " Caution! Use only original Endress+Hauser parts. → 48, installation and removal: Remove the screws and open the hinged cover (1) of the housing.
  • Page 101 S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (flexible assignment) F-Chip (function chip for optional software) Pluggable submodules (status input and current input, current output, frequency output and relay output) I/O board (permanent assignment) F-Chip (function chip for optional software) Endress+Hauser...
  • Page 102 – Power supply 85 to 260 V AC → 0.8 A slow-blow / 250 V; 5.2 × 20 mm – Ex-rated devices → see the Ex documentation Installation is the reverse of the removal procedure. " Caution! Use only original Endress+Hauser parts. a0001148 Fig. 49: Replacing the device fuse on the power unit board Protective cap...

  • Page 103: Return

    Endress+Hauser, e.g. for repair or calibration: • Always enclose a duly completed "Declaration of contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EC REACH Regulation No.
  • Page 104 – "Batching" software function module: – "Pulse width" software function 1.02.XX – "Concentration measurement" software function – "Advanced Diagnostics" software function – HART operating via Universal Commands and Common Practice Commands 03.2001 Amplifier: Software adjustment 50098469/11.00 1.01.XX Communication module: 1.01.XX Endress+Hauser...
  • Page 105 Proline Promass 83 Troubleshooting Date Software version Changes to software Documentation 11.2000 Amplifier: Original software 50098469/11.00 1.00.XX Compatible with: Communication – Fieldtool module: – HART Communicator DXR 275 1.01.XX (as of OS 4.6) with Rev. 1, DD 1. Endress+Hauser...

  • Page 106: Technical Data

    0 to 6615 0 to 180000 0 to 6615 0 to 350000 0 to 12860 0 to 800000 0 to 29400 0 to 2200000 0 to 80850 0 to 4100000 0 to 150675 FB = Full bore versions of Promass I Endress+Hauser...
  • Page 107 Measuring ranges for gases (Promass F, O): [mm] [inch] ½ 1½ Measuring ranges for gases (Promass E) [mm] [inch] ½ 1½ Measuring ranges for gases (Promass P, S, H (Ta)) [mm] [inch] ½ 1½ only Promass P, S Endress+Hauser...
  • Page 108 Recommended full scale values See → Page 127 ff. ("Limiting flow") Operable flow range Greater than 1000 : 1. Flows above the preset full scale value do not overload the amplifier, i.e. totalizer values are registered correctly. Endress+Hauser...

  • Page 109: Output

    Configurable for: error messages, Empty Pipe Detection (EPD), flow direction, limit values, batching valve 1 and 2 (optional). Low flow cut off Switch points for low flow cut off are selectable. Galvanic isolation All circuits for inputs, outputs, and power supply are galvanically isolated from each other. Endress+Hauser...

  • Page 110: Power Supply

    • Threads for cable entries, 1/2" NPT, G 1/2" Connecting cable for remote version: • Cable entry M20 × 1.5 (8 to 12 mm / 0.31 to 0.47 inch) • Threads for cable entries, 1/2" NPT, G 1/2" Remote version → Cable specifications remote version Endress+Hauser...

  • Page 111: Performance Characteristics

    [kg/h] or [l/h] [lb/min] 1/24 0.73 0.0010 0.000036 1/12 3.70 0.0050 0.00018 16.5 0.0225 0.0008 Example for max. measured error ±0.5 ±0.4 ±0.3 ±0.2 ±0.1 100 kg/h a0003401 Fig. 50: Max. measured error in % o.r. (example: Promass A, DN 2) Endress+Hauser...
  • Page 112 – Max. measured error: ± (Zero point stability ÷ measured value) · 100% o.r. – Repeatability: ± ½ · (Zero point stability ÷ measured value) · 100% o.r. Base accuracy for Mass flow liquids 0.10 Volume flow liquids 0.10 Mass flow gases 0.50 Endress+Hauser...
  • Page 113 [lb/min] 0.20 0.0074 ½ 0.65 0.0239 1.80 0.0662 1½ 4.50 0.1654 7.00 0.2573 18.00 0.6615 Example for max. measured error ±1.0 ±0.5 ±0.2 18 t/h a0004611 Fig. 51: Max. measured error in % o.r. (example: Promass E, DN 25) Endress+Hauser...
  • Page 114 Influence of medium pressure The table below shows the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure. [mm] [inch] [% o.r./bar] no influence ½ no influence no influence 1½ no influence –0.009 –0.020 Endress+Hauser...
  • Page 115 • Temperature: ±0.5 °C ± 0.005 · T °C; ±1 °F ± 0.003 · (T - 32) °F Zero point stability Promass F (standard) Zero point stability Promass F (Standard) [mm] [inch] [kg/h] or [l/h] [lb/min] 0.030 0.001 ½ 0.200 0.007 0.540 0.019 1½ 2.25 0.083 3.50 0.129 9.00 0.330 14.00 0.514 32.00 1.17 88.00 3.23 Endress+Hauser...
  • Page 116 • Mass flow and volume flow (liquids): ±0.025% o.r. (PremiumCal, for mass flow) ±0.05% o.r. • Mass flow (gases): ±0.25% o.r. • Density (liquids): ±0.00025 g/cm • Temperature: ±0.25 °C ± 0.0025 · T °C; ±0.5 °F ± 0.0015 · (T - 32) °F Endress+Hauser...
  • Page 117 – Max. measured error: ± (Zero point stability ÷ measured value) · 100% o.r. – Repeatability: ± ½ · (Zero point stability ÷ measured value) · 100% o.r. Base accuracy for Mass flow liquids, PremiumCal 0.05 Mass flow liquids 0.10 Volume flow liquids 0.10 Mass flow gases 0.35 Endress+Hauser...
  • Page 118 [kg/h] or [l/h] [lb/min] 0.20 0.007 ½ 0.65 0.024 1.80 0.066 1½ 4.50 0.165 7.00 0.257 Example for max. measured error ±1.0 ±0.5 ±0.2 18 t/h a0004611 Fig. 53: Max. measured error in % o.r. (example: Promass H, DN 25) Endress+Hauser...
  • Page 119 The table below shows the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure. Promass H Zirconium 702/R 60702 Promass H Tantalum 2.5W [mm] [inch] [% o.r./bar] [% o.r./bar] –0.017 –0.010 ½ –0.021 –0.005 –0.013 –0.015 1½ –0.018 –0.012 –0.020 –0.016 Endress+Hauser...
  • Page 120 0.488 0.0179 15 FB ½ FB 1.350 0.0496 1.350 0.0496 25 FB 1 FB 3.375 0.124 1½ 3.375 0.124 40 FB 1½ FB 5.250 0.193 5.250 0.193 50 FB 2 FB 13.50 0.496 13.50 0.496 FB = Full bore Endress+Hauser...
  • Page 121 Influence of medium temperature When there is a difference between the temperature for zero point adjustment and the process temperature, the typical measured error of the sensor is ±0.0002% of the full scale value / °C (±0.0001% of the full scale value/°F). Endress+Hauser...
  • Page 122 – Special density calibration: ±0.001 g/cm³ (optional, valid range: +5 to +80 °C (+41 to +176 °F) and 0.0 to 2.0 g/cm³) • Temperature: ±0.5 °C ± 0.005 · T °C; ±1 °F ± 0.003 · (T - 32) °F Endress+Hauser...
  • Page 123 • Mass flow and volume flow (liquids): ±0.025% o.r. (PremiumCal, for mass flow) ±0.05% o.r. • Mass flow (gases): ±0.25% o.r. • Density (liquids): ±0.00025 g/cm • Temperature: ±0.25 °C ± 0.0025 · T °C; ±0.5 °F ± 0.0015 · (T - 32) °F Endress+Hauser...
  • Page 124 – Max. measured error: ± (Zero point stability ÷ measured value) · 100% o.r. – Repeatability: ± ½ · (Zero point stability ÷ measured value) · 100% o.r. Base accuracy for Mass flow liquids, PremiumCal 0.05 Mass flow liquids 0.10 Volume flow liquids 0.10 Mass flow gases 0.35 Endress+Hauser...
  • Page 125 [kg/h] or [l/h] [lb/min] 0.20 0.007 ½ 0.65 0.024 1.80 0.066 1½ 4.50 0.165 7.00 0.257 Example for max. measured error ±1.0 ±0.5 ±0.2 18 t/h a0006891 Fig. 56: Max. measured error in % o.r. (example: Promass P, DN 25) Endress+Hauser...
  • Page 126 – Max. measured error: ± (Zero point stability ÷ measured value) · 100% o.r. – Repeatability: ± ½ · (Zero point stability ÷ measured value) · 100% o.r. Base accuracy for Mass flow liquids 0.10 Volume flow liquids 0.10 Mass flow gases 0.50 Endress+Hauser...
  • Page 127 [kg/h] or [l/h] [lb/min] 0.20 0.007 ½ 0.65 0.024 1.80 0.066 1½ 4.50 0.165 7.00 0.257 Example for max. measured error ±1.0 ±0.5 ±0.2 18 t/h a0004611 Fig. 57: Max. measured error in % o.r. (example: Promass S, DN 25) Endress+Hauser...
  • Page 128 – Max. measured error: ± (Zero point stability ÷ measured value) · 100% o.r. – Repeatability: ± ½ · (Zero point stability ÷ measured value) · 100% o.r. Base accuracy for Mass flow liquids 0.10 Volume flow liquids 0.10 Mass flow gases 0.50 Endress+Hauser...
  • Page 129 Zero point stability Promass F (Standard) [mm] [inch] [kg/h] or [l/h] [lb/min] 5.03 Example for max. measured error ±1.4 ±1.2 ±0.8 ±0.6 ±0.4 ±0.2 1000 1500 2000 2500 3000 4000 a0015646 Fig. 58: Max. measured error in % o.r. (example: Promass 83X, DN 350) Endress+Hauser...
  • Page 130 – Max. measured error: ± (Zero point stability ÷ measured value) · 100% o.r. – Repeatability: ± ½ · (Zero point stability ÷ measured value) · 100% o.r. Base accuracy for Mass flow liquids, PremiumCal 0.05 Mass flow liquids 0.10 Volume flow liquids 0.10 Mass flow gases 0.35 Endress+Hauser...

  • Page 131: Installation

    Standard: IP 67 (NEMA 4X) for transmitter and sensor Shock resistance According to IEC 60068-2-31 Vibration resistance Acceleration up to 1 g, 10 to 150 Hz, following IEC 60068-2-6 CIP cleaning SIP cleaning Electromagnetic To IEC/EN 61326 and NAMUR Recommendation NE 21 compatibility (EMC) Endress+Hauser...

  • Page 132: Process

    Viton: –15 to +200 °C ( –5 to +392 °F) EPDM: –40 to +160 °C (–40 to +320 °F) Silicon: –60 to +200 °C (–76 to +392 °F) Kalrez: –20 to +275 °C (–4 to +527 °F); Fluid density range 0 to 5000 kg/m (0 to 312 lb/cf) Endress+Hauser...
  • Page 133 To increase the level of safety, a device version with a rupture disk with a triggering pressure of 10 to 15 bar (145 to 217.5 psi) (Promass X: 5,5 to 6,5 bar (80 to 94 psi)) can be used. Endress+Hauser...
  • Page 134 – Flow velocity in the measuring tubes should not be more than half the sonic velocity (0.5 Mach). – The maximum mass flow depends on the density of the gas: formula → Pressure loss To calculate the pressure loss, use the Applicator sizing tool (→ 85). Endress+Hauser...

  • Page 135: 10.10 Mechanical Construction

    Compact version Remote version Promass H / DN Compact version Remote version Promass I / DN 15FB 25FB 40FB 50FB Compact version Remote version "FB" = Full bore versions of Promass I Promass S / DN Compact version Remote version Endress+Hauser...
  • Page 136 Promass H / DN 3/8" 1/2" 1 ½" 2" Compact version Remote version Promass I / DN 3/8" 1/2" 1/2"FB 1 ½" 1 ½"FB 3/8" 3/8"FB 2" Compact version Remote version "FB" = Full bore versions of Promass I Endress+Hauser...
  • Page 137 • Stainless steel 1.4301/304 Promass X, O: • Acid- and alkali-resistant outer surface • Stainless steel 1.4404/316L Connection housing, sensor (remote version): • Stainless steel 1.4301/304 (standard, not Promass X) • Powder coated die-cast aluminum (high-temperature version and version for heating) Endress+Hauser...
  • Page 138 • Tri-Clamp (OD-tubes) → titanium grade 2 Promass S: • Flanges EN 1092-1 (DIN 2501) / JIS B2220 → stainless steel 1.4404/316/316L • Flanges according to ASME B16.5 → stainless steel 1.4404/316/316L • DIN 11864-2 Form A (flat flange with groove) → stainless steel 1.4435/316L Endress+Hauser...
  • Page 139 • Stainless steel 1.4539/904L Promass A: • Stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022 Promass H: • Zirconium 702/R 60702 • Tantalum 2.5W Promass I: • Titanium grade 9 • Titanium grade 2 (flange disks) Promass P: Stainless steel 1.4435/316L Endress+Hauser...
  • Page 140 Promass F, E, H, I, S, P, O, X: Welded process connections without internal seals Promass A: Welded process connections without internal seals. Only for mounting sets with threaded connections: Viton, EPDM, Silikon, Kalrez → Page 138 ff. Process connections Endress+Hauser...

  • Page 141: 10.11 Operability

    CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-tick mark The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".

  • Page 142: 10.13 Ordering Information

    10.13 Ordering information The Endress+Hauser service organization can provide detailed ordering information and information on the order codes on request. 10.14 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor → Endress+Hauser...

  • Page 143: 10.15 Supplementary Documentation

    – Promass 80A, 83A (TI00054D) – Promass 80E, 83E (TI00061D) – Promass 80F, 83F (TI00101D) – Promass 80H, 83H (TI00074D) – Promass 80I, 83I (TI00075D) – Promass 80P, 83P (TI00078D) – Promass 80S, 83S (TI00076D) – Promass 83O (TI00112D) – Promass 83X (TI00110D) Endress+Hauser...

  • Page 144: Index

    Disposal........103 Installation conditions Endress+Hauser...
  • Page 145 Output signal ........109 Material ........140 Endress+Hauser...
  • Page 146 Weight ........135 Wiring See Electrical connection Zero point adjustment ......79 Endress+Hauser...
  • Page 147 Proline Promass 83 Endress+Hauser...
  • Page 148 www.addresses.endress.com...

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