Headlight Housing Replacement - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

ELECTRICAL

Headlight Housing Replacement

1. Remove three Phillips screws on the headlight pod.
2. Disconnect instrument cluster harness.
3. Unplug headlamp harness (B).
4. Remove O-Ring (C) from headlight pivot pins. (Both
Sides)
10.34
5. Pull the headlight housing up to release from the
locking tabs.
6. Lift the adjusting knob up to remove from the locking
tabs.
7. Carefully pull the assembly up and out of pod.
8. Reverse the steps to install the new housing and
reassemble the pod.
NOTE: The distance from the headlamp parting
line to the end of the adjustment knob stop is 5 1/
8", (13 cm). See illustration.
9. Adjust the headlight aim by turning the adjusting
knob.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.