Polaris Sportsman 800 EFI 4x4 2012 Service Manual page 153

12. Use cleaning wipes provided to clean fuel tank
surface and threads. Remove all debris, grease and
oil. Allow surfaces to dry completely.
13. Install new PFA gasket onto fuel pump assembly
using care not to damage gasket or bend float arm.
14. Install fuel pump into fuel tank, hold float arm to the
pump body and tilt assembly to ensure float arm
does not get caught or bent during installation.
15. Gently push down on fuel pump flange ensuring
flange is centered.
16. Roughly align capped vent fitting with orientation
marks on fuel tank to ensure float arm does not get
bent or snagged.
WARNING
Failure to align the orientation marks may lead to
interferences with the fuel level float arm and cause
incorrect function.
17. While maintaining downward pressure, thread new
PFA nut onto fuel tank and hand tighten. Use care
when starting PFA nut, ensuring threads are properly
aligned. Verify orientation marks are still aligned
between fuel pump and fuel tank.
18. Torque PFA nut to specification using the Fuel Pump
19. Verify alignment of fuel pump and tank orientation
20. Connect the fuel line to the fuel pump outlet.
21. Connect the fuel pump electrical harness.
22. Install the lower seat base.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
FUEL SYSTEM - GENERAL
Service Tool (PU-50326), 3 in. extension and a
calibrated torque wrench.
Fuel Pump PFA Nut:
70 ft-lbs (95 Nm)
marks.
NOTE: Be sure to engage the retainer on fuel
line until it snaps into place. Pull on fuel line
lightly to confirm connection.
4
4.19