Headlight Housing Replacement - Polaris ATV 2002 Owner's Manual

MAINTENANCE AND LUBRICATION
Lights - - Adjustment - - Replacement

Headlight Housing Replacement

1. Using a small flat blade screwdriver, push in on the lock tab
through the two small openings at the front of the headlight pod.
2. Lift the pod lightly while depressing the tabs.
3. Remove the screw in the back
of the headlight pod
4. Remove three Phillips screws
at back of headlight pod.
5. Lift pod cover up. Disconnect
speedometer harnesses from
speedometer. Unplug
indicator light harness and
remove pod cover.
6. Unplug headlamp from wiring
harness.
7. Remove O-Ring from
headlight pivot pins.
8. Pull headlight housing up to
release from locking tabs.
9. Lift adjusting knob up to
remove from locking tabs.
10. Carefully pull assembly up
and out of pod.
11. Reverse steps to install new
housing and reassemble pod.
12. Adjust headlight aim by
turning adjusting knob.
O-Ring
5 1/8"
(13 cm)
Distance from headlamp parting
line to end of adjustment knob stop
is 5 1/8" (13 cm).
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