8. Install breather reed (G) into rocker cover (H). Lightly
apply black RTV sealant to the outer edges of the
breather reed. The reed has a tab and will assemble
one-way
only.
Torque
specification.
Breather Bolt:
20 ± 5 in-lbs (2.5± 0.55 Nm)
IMPORTANT: When applying RTV, do not get any
RTV inside the reed assembly.
9. Place a new seal (I) into the bottom of the cover. Be
sure the seal is seated into the cover properly.
NOTE: Before assembly, clean the bolts and bolt
holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when
installing bolts.
the
breather
bolts
to
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
10. Install rocker cover. Torque bolts to specification.
Rocker Cover Bolt:
84 ± 8 in-lbs (9.5 ± 0.9 Nm)
Torque in Sequence
11. Install thermostat (J), new O-ring, and thermostat
housing. Torque to specification.
Thermostat Housing Bolt:
84 ± 8 in-lbs (9.5± 0.9 Nm)
ENGINE
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