Transmission Removal - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Transmission Removal

NOTE: Some transmission illustrations are depicted
with Park Lock. Park Lock has been removed.
1. Disconnect link rod from gear selector handle.
2. Remove two bolts attaching gear selector mount to
machine frame.
3. Lift gear selector out of mounting bracket and away
from frame.
4. Remove seat, side panels, rear cab, air box, exhaust
system, and footwells (as required for access).
5. Disconnect transmission vent line.
6. Drain transmission lubricant.
7. Disconnect shift link rod end from transmission
bellcrank.
8. Disconnect gear position switch harness.
9. Remove the PVT outer cover, both drive and driven
clutches, and the inner PVT cover (refer to Chapter
6).
10. Use the Roll Pin Removal Tool PN 2872608) to
11. To remove the middle propshaft, it may be necessary
12. Remove transmission mount bolts.
13. Remove transmission from right side of frame.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
TRANSMISSION
remove the pins from the front prop shaft and the
rear prop shaft. Remove the front propshaft yoke
from the transmission.
to loosen or remove the bolts that secure the middle
gearcase. Move the middle gearcase back just
enough to slide the middle propshaft from the
transmission shaft.
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