Drive Clutch Bushing Service (Non Ebs And Ebs); Bushing Service - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

DRIVE CLUTCH BUSHING SERVICE (NON EBS AND EBS)

Bushing Service

NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM QTY. PART DESCRIPTION
A, B
1 EBS Puller Tool
C 1 EBS Puller Nut
EBS Main Adapter
D 1
EBS Bushing Removal
E 1
Tool Instructions
–
1 Instructions
Additional Special Tools
QTY.
PART DESCRIPTION
Clutch Bushing Replacement Tool
1
Kit
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM QTY. PART DESCRIPTION
P-90 Drive/Driven Clutch
#2 1
Bushing Install Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool (all
clutches)
P-90 Driven Clutch
#5 1 Cover Bushing Removal
Tool
Main Puller Adapter
#8 1
Adapter Reducer
#9 1
Number Two Puller
#10 1
Adapter
PART #
5132027
5132501
5132029
5132028
9915111
NOTE: Bushings are installed at the factory using
Loctite. In order to remove bushings it will be
PART #
necessary to apply heat evenly to the area around
2871226
each bushing. Clean all residual Loctite from
bushing bore prior to installing new bushing.
2870386
PART #
5020628
Clutch components will be hot! In order to avoid serious
5020629
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
5020631
2. Install handle end of the Piston Pin Puller (PN
5020632
5010279
5020633
3. Remove nut from puller rod and set aside.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
CAUTION
burns, wear insulated gloves during the removal
process.
2870386) securely into bench vise and lightly grease
puller threads.
Piston Pin Puller (PN 2870386)
CLUTCHING
6
6.31