Vehicle Inspection; Shift Link Rod Inspection (4X4); Shift Link Rod Inspection (6X6); Throttle Inspection - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

VEHICLE INSPECTION

Shift Link Rod Inspection (4x4)

NOTE: Shift rod is preset at time of manufacturer.
1. Lubricate pivot points with a light aerosol lubricant or
grease if desired.

Shift Link Rod Inspection (6x6)

NOTE: Shift rod is preset at time of manufacturer.
1. Inspect shift link tie rod ends and replace if worn or
damaged. Lubricate pivot points with a light aerosol
lubricant or grease if desired.

Throttle Inspection

Check for smooth throttle opening and closing in all
handlebar positions. Throttle lever operation should be
smooth and lever must return freely without binding.
1. Place the gear selector in neutral.
2. Place shift selector in neutral and set parking brake.
3. Loosen lock nut on in-line cable adjuster (Ill. 1).
4. Turn handlebars from full right to full left. If idle speed
5. Replace the throttle cable if worn, kinked, or
6. Use a medium flat blade screwdriver and insert
7. Twist screwdriver slightly while lifting on the cover to
8. Repeat procedure at the other five locations as
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
MAINTENANCE
increases at any point in the turning range, inspect
throttle cable routing and condition. Adjust cable
tension as needed until lock-to-lock turning can be
accomplished with no rise in engine rpm.
damaged.
To Remove TRS Cover:
blade into the pocket of the cover starting on the #1
position.
release snap.
shown.
NOTE: Do not attempt to remove cover until all
latch points are released.
2
2.19