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MAINTENANCE
Throttle Cable / Throttle Release System
(TRS Switch) Adjustment
1. Slide boot (A) off throttle cable adjuster and jam nut.
2. Place shift selector in neutral and set parking brake.
3. Loosen lock nut (B) on in-line cable adjuster (Ill. 1).
4. Turn adjuster (C) until specified freeplay is achieved
at thumb lever. (see illustration). After making
adjustments, quickly actuate the thumb lever several
times and reverify freeplay.
Throttle Freeplay:
0.0625 - 0.1250" (1.58 - 3.17mm)
5. Turn handlebars from left to right through the entire
turning range. If idle speed increases, check for
proper cable routing. If cable is routed properly and
in good condition, repeat adjustment procedure
2.20
Fuel System
* Gasoline is extremely flammable and explosive under
* EFI components are under high pressure. Verify
system pressure has been relieved before disassembly.
* Never drain the fuel system when the engine is hot.
* Do not overfill the tank. The tank is at full capacity
when the fuel reaches the bottom of the filler neck.
* Never start the engine or let it run in an enclosed area.
Gasoline powered engine exhaust fumes are poisonous
and can cause loss of consciousness and death in a
* Do not smoke or allow open flames or sparks in or
near the area where refueling is performed or where
* If you get gasoline in your eyes or if you should
swallow gasoline, seek medical attention immediately.
* If you spill gasoline on your skin or clothing,
immediately wash with soap and water and change
* Always stop the engine and refuel outdoors or in a
well ventilated area. Keep away from open flames and
electrical components when removing fuel filter.
Vent Lines
Check fuel tank, oil tank, battery and transmission vent
lines for signs of wear, deterioration, damage or leakage.
Replace Be sure vent lines are routed properly and
secured with cable ties.
Verify vent lines are not kinked or damaged.
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
WARNING
certain conditions.
Severe burns may result.
Leave room for expansion of fuel.
short time.
gasoline is stored.
clothing.
CAUTION
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