Button To Tower Clearance Inspection; Drive Clutch Inspection - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Button To Tower Clearance Inspection

1. Inspect for any clearance between spider button to
tower. If clearance exists, replace all buttons and
inspect surface of towers. See "Spider Removal"
procedure.
2. Inspect sheave surfaces. Replace the entire clutch
as an assembly if worn, damaged or cracked.

Drive Clutch Inspection

NOTE: Remove cover, spring, and spider following
instructions for drive clutch removal, then proceed
as follows:
1. Remove moveable sheave spacer sleeve (1) and the
2. Lift one-way clutch (3) and thrust washer (4) off
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
thrust washer (2). Visually inspect the washer for
damage. Measure the thickness and compare to
specification. Replace if worn or damaged.
Thrust Washer Thickness:
Standard: .030, (.76mm)
Service Limit: .025, (.64mm)
shaft. Replace as an assembly if worn, damaged, or
if problems were noted.
CLUTCHING
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