Additional Vfd Installation And Troubleshooting; Motor; Replacing The Motor; Changing Fan Wheel Speed By Changing Pulleys - Carrier WeatherMaster Puron 48HC D17 Service And Maintenance Instructions

ADDITIONAL VFD INSTALLATION AND
TROUBLESHOOTING
Additional installation, wiring and troubleshooting information
for the VFD can be found in the following manual: Variable
Frequency Drive (VFD) Installation, Setup and Troubleshoot-
ing Supplement.

MOTOR

When replacing the motor, use the following steps. See Fig. 10.
JACK BOLT (2)
Fig. 10 — Replacing Belt-Driven Motor

Replacing the Motor

Use the following steps to replace the belt-driven motor.
1. Turn off all electrical power to the unit. Use approved
lockout/tag-out procedures on all electrical power sources.
2. Remove cover on motor connection box.
3. Disconnect all electrical leads to the motor.
4. Loosen the two jack bolt jamnuts on the motor mounting
bracket.
5. Turn two jack bolts counterclockwise until motor assem-
bly moves closer to blower pulley.
6. Remove V-belt from blower pulley and motor pulley.
CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this CAUTION can result in premature
wear and damage to equipment.
Do not use a screwdriver or a pry bar to place the new V-
belt in the pulley groove. This can cause stress on the V-belt
and the pulley resulting in premature wear on the V-belt
and damage to the pulley.
7. Loosen the four mounting bracket bolts and lock washers.
8. Remove four bolts, four flat washers, four lock washers
and four nuts attaching the motor mounting plate to the
unit. Discard all lock washers.
9. Remove motor and motor mounting bracket from unit.
10. Remove four bolts, flat washers, lock washers and single
external-tooth lock washer attaching motor to the motor
mounting plate. Discard all lock washers and external-
tooth lock washer.
11. Lift motor from motor mounting plate and set aside.
12. Slide motor mounting band from old motor.
13. Slide motor mounting band onto new motor and set motor
onto the motor mounting plate.
14. Remove variable pitch pulley from old motor and attach it
to the new motor.
BLOWER PULLEY
V-BELT
MOTOR PULLEY
MOTOR
MOTOR MOUNTING
BRACKET BOLTS (4)
JACK BOLT JAM NUT (2)
MOTOR MOUNTING
BRACKET (2)
15. Inspect variable pitch pulley for cracks and wear. Replace
the pulley if necessary.
16. Secure the pulley to the motor by tightening the pulley set-
screw to the motor shaft.
17. Insert four bolts and flat washers through mounting holes
on the motor into holes on the motor mounting plate.
18. On one bolt, place a new external-tooth lock washer
between the motor and motor mounting band.
19. Ensure the teeth of the external-tooth lock washer make
contact with the painted base of the motor. This washer is
essential for properly grounding motor.
20. Install four new lock washers and four nuts on the bolts on
the bottom of the motor mounting plate.
21. Do not tighten the mounting bolts at this time.
22. Set new motor and motor mounting bracket back onto the
unit. See Fig. 10.
23. Install four bolts, four flat washers, four new lock washers
and four nuts attaching the motor assembly to the unit.
24. Do not tighten the mounting bolts at this time.
25. Install motor drive V-belt to motor pulley and blower
wheel pulley. See CAUTION.
26. Align the motor pulley and blower wheel pulley using a
straight edge. See Fig. 6.
27. Adjust the V-belt tension using adjustment tool.
28. Turn two jack bolts clockwise, moving the motor assembly
away from the blower pulley, increasing the V-belt tension.
29. Tighten the four bolts securing the motor mounting brack-
ets to the unit. Torque four bolts to 120 ± 12 in.-lb (14 ±
1.4 Nm).
30. Remove cover on motor connection box.
31. Re-connect all electrical leads to the motor and replace the
connection box cover.
32. Re-connect all electrical power to the unit. Remove lock-
out tags on all electrical power sources.
33. Start unit and allow to run for a designated period.
34. Shut off unit and make any necessary adjustments to the V-
belt tension or the motor and blower wheel pulley alignment.
BELT
DEFLECTION
Fig. 11 — Adjusting V-belt Tension

Changing Fan Wheel Speed by Changing Pulleys

The horsepower rating of the belt is primarily dictated by the
pitch diameter of the smaller pulley in the drive system (typi-
cally the motor pulley in these units). Do not install a replace-
ment motor pulley with a smaller pitch diameter than provided
on the original factory pulley. Change fan wheel speed by
changing the fixed fan pulley (larger pitch diameter to reduce
wheel speed, smaller pitch diameter to increase wheel speed)
or select a new system with both pulleys and matching belt(s).
Before changing pulleys to increase fan wheel speed, check the
fan performance at the target speed and airflow rate to determine
new motor loading (bhp). Use the fan performance tables or use
the Packaged Rooftop Builder software program. Confirm that
7
STRAIGHTEDGE
BROWNING BELT
TENSION CHECKER
1/2"
(1.3 cm)