Skoda FABIA 2000 Workshop Manual
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Skoda FABIA 2000 Workshop Manual

Skoda FABIA 2000 Workshop Manual

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Service
Workshop Manual
FABIA 2000
Body Work
Edition 08.99
Service Department. Technical Information
5
Printed in Czech Republic
S00.5319.00.20

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Summary of Contents for Skoda FABIA 2000

  • Page 1 Service Workshop Manual FABIA 2000 Body Work Edition 08.99 Service Department. Technical Information Printed in Czech Republic S00.5319.00.20...
  • Page 2 Service The Workshop Manual is intended only for use within the Organisation Škoda. Printed in Czech Republic S00.5319.00.20 It is not permitted to pass it on to other persons. © ŠKODA AUTO a. s.
  • Page 3 FABIA 2000 Body Work List of Supplements to Workshop Manual FABIA 2000 Body Work Edition 08.99 Supple- Edition Subject Article Number ment 08.99 Basic Edition S00.5319.00.20 11.99 Supplement to Basic Edition S00.5319.01.20 12.99 Self-diagnosis for convenience system S00.5319.02.20 03.00 Final diagnosis for airbag S00.5319.03.20...
  • Page 4 FABIA 2000 Body Work List of Supplements Edition 01.05 S00.5319.15.20...

  • Page 5: Table Of Contents

    FABIA 2000 Body Work Table of Contents 00 – Technical Data 00-1 Technical Data ..................page 00-1 - Vehicle identification data ................page 01 – Self-diagnosis 01-1 Self-diagnosis for convenience system ............page 01-1 - Notes concerning self-diagnosis for convenience system ........
  • Page 6 FABIA 2000 Body Work - Fault table ....................01-6 page 01-6 - Reading measured value block ..............page 01-6 - Test table ....................page 01-6 - Parts inspection with test box -VAS 5056- ............page 13 01-7 Deactivating and activating airbag units (adaptation) .........
  • Page 7 FABIA 2000 Body Work - Door adjustment ..................58-1 page 58-1 - Summary of components of door handle and door lock ......... page 58-1 - Removing and installing the door handle ............page 58-1 - Removing and installing the door lock .............
  • Page 8 FABIA 2000 Body Work Rear-view mirror ..................66-2 page 66-2 - Summary of components of rear-view mirror ............. page 66-3 Water box cover ..................page 66-3 - Removing and installing water box cover ............page 66-4 Roof drip moulding ..................
  • Page 9 FABIA 2000 Body Work - Removing and installing the rear seat belts ............69-1 page 69-1 - Summary of components - middle three-point seat belt at the rear ......page 69-2 Inspecting seat belts .................. page 69-2 - Checks ....................
  • Page 10 FABIA 2000 Body Work - Summary of components of rear cargo opening cover .......... 70-4 page 70-4 - Summary of components of trim panels of tailgate ..........page 70-4 - Removing and installing holder for luggage compartment cover (estate car) ....

  • Page 11: Technical Data

    FABIA 2000 Body Work 00 – Technical Data 00-1 Technical Data Vehicle identification data Vehicle identification number The vehicle identification number (chassis number) is at- tached to the right suspension dome. The vehicle identification number (chassis number) can also be found bottom left of the front window corner.
  • Page 12 FABIA 2000 Body Work Vehicle data sticker The vehicle data sticker is located at the rear left on the floor of the luggage compartment. 00-1 Technical Data Edition 03.00 page S00.5319.03.20...

  • Page 13: 01 - Self-Diagnosis

    FABIA 2000 Body Work 01 – Self-diagnosis 01-1 Self-diagnosis for con- venience system Notes concerning self-diagnosis for con- venience system The central control unit for convenience system -J393- is located above the accelerator pedal in the dash panel. It is clipped into the bracket on the heating housing. The di- agnostic connector is located behind the storage tray un- der the light switch.
  • Page 14 FABIA 2000 Body Work In case of repairs or self-diagnosis of the conven- ience system first the system of the communication cable must be defined. This is detected by means of the connection of the diagnostic device and by entry of the address word 46 „Central module convenience...

  • Page 15: Overview Of The Selectable Functions Of The Diagnosis For The Convenience System

    FABIA 2000 Body Work ♦ Sliding roof closing function via outside closing com- mand ♦ Radio control for anti-theft alarm system and central locking ♦ the optical Safe function indicator (is a LED mounted in the door equipment of the driver's door) The system comprises the control unit for conven- ience system.

  • Page 16: Connect Vehicle System Tester -V.a.g 1552

    FABIA 2000 Body Work Connect vehicle system tester -V.A.G 1552- Special tools, test and measuring equipment and auxiliary items required ♦ Vehicle system tester -V.A.G 1552- ♦ Diagnostic cable -V.A.G 1551/3, 3A, 3B, 3C- Test conditions • All fuses must be OK in compliance with the current flow diagram.

  • Page 17: Interrogating Control Unit Version

    FABIA 2000 Body Work The following display relates to the system with LIN Vehicle system test HELP databus cable: Select function XX In this case continue the self-diagnosis ⇒ Chap. 01- The following display relates to the system with CAN databus cable: 6Q1959801 OM D.contr unit DDCU...

  • Page 18: 02 - Interrogating Fault Memory

    FABIA 2000 Body Work → – Press key. 6Q1959812 OM door control.RR TFK 0001→ Readout on display, e.g.: (RR door control unit) → – Press key. Vehicle system test HELP Readout on display: Select function XX Ending output ⇒ 01-1 page 8.

  • Page 19: Ending Output

    FABIA 2000 Body Work – Enter function 03. Vehicle system test – 03 Actuator diagnosis Confirm the entry with key Readout on display: → Actuator diagnosis Inside door handle lighting Door handle switches are lit. → – Press key. →...

  • Page 20: Ending Output

    FABIA 2000 Body Work Readout on display: Vehicle system test 05 Erase fault memory – Confirm the entry with key Readout on display: → Vehicle system test The fault memory is erased → – Press key. Note Caution! ♦ If the following message is displayed the test se-...
  • Page 21 FABIA 2000 Body Work Table of codes for vehicles with LIN databus cable Vehicle equipment Code number indi- Code number over- vidual door open- all door opening Central locking without power-window lifter 00018 00019 – Confirm the entry with key 6Q09959433 OM convenience unit.
  • Page 22 FABIA 2000 Body Work 01-1 Self-diagnosis for convenience system Edition 01.05 page S00.5319.15.20...

  • Page 23: Self-Diagnosis For Convenience System With Can Databus Cable

    FABIA 2000 Body Work 01-2 Self-diagnosis for con- venience system with CAN databus cable Overview of the selectable functions of the self diagnosis for convenience sys- tem with CAN databus cable Operation Page ⇒ Chap. 01-1, Interrogating control unit version ⇒...
  • Page 24 FABIA 2000 Body Work Program Control unit function Control unit part No. number Central control Door control unit unit for conven- ience system 6Q0959433C OL 0002 Control unit with 2 power-window lifters, with radio con- 6Q0959433E OL 6Q1959801 OL TFK 0001...

  • Page 25: Coding Control Unit With Can Databus Cable

    FABIA 2000 Body Work Program Control unit function Control unit part No. number Central control Door control unit unit for conven- ience system 6Q0959433C 0J 0002 Control unit with 4 power-window lifters, with radio con- 6Q0959433E 34 6Q1959801 0J/34 TFK 0001...

  • Page 26: Fault Table Convenience System With Can Databus Cable

    FABIA 2000 Body Work Fault table Convenience system with CAN databus cable Note ♦ Below is a list of all possible faults detected by the central control unit for convenience system -J393- and displayed on -V.A.G 1552 -, arranged according to their 5-digit fault code.
  • Page 27 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 00914 Implausible signal Cables or plug connections de- – Check wiring and plug connec- Switch for RL fective tions according to the current flow window lifter,...
  • Page 28 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 00930 Implausible signal Locking unit defective – Reading measured value block ⇒ 01-2 page 16 Locking unit for RL CL -F222- – Replace locking unit ♦...
  • Page 29 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 00934 No setting or incor- missing or incorrectly set window – Initialisation for automatic lift/low- Window lifter rect setting lifter mechanism er lift mechanism motor rl -V26- ♦...
  • Page 30 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 00939 Replace mirror adjustment motor – Replace mirror adjustment motor Replace mirror driver's side -V149- defective Replace driver's side -V149- adjustment mo- ♦ Cables or plug connections de- –...
  • Page 31 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 00958 Adaptation thresh- Key not adapted – Reading measured value block ⇒ 01-2 page 16 Key 4 old (mul) exceeded ♦ Perform adaptation ⇒ Chap. 01-4 Key was operated over 200 –...
  • Page 32 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01037 Cables or plug connections de- – Reading measured value block ⇒ 01-2 page 16 Window lifter: fective Activation of ♦ Window lifter mechanism loose –...
  • Page 33 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01330 defective Control unit -J393- defective – Replace control unit -J393- Central control ♦ If the communication cable be- unit for conven- tween the units or control unit is ience system O.K.:...
  • Page 34 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01332 defective Control unit -J387- defective – Replace control unit -J387- Door control unit ♦ No communication Communication cable between – Check communication cable be-...
  • Page 35 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01334 defective Control unit -J389- defective – Replace control unit -J389- Door control unit ♦ No communication Communication cable between – Check communication cable be-...
  • Page 36 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01340 Implausible signal Mirror adjustment switch defec- – Replace switch Mirror adjust- tive ment switch ♦ Cables or plug connections de- – Check cables, plug connections...
  • Page 37 FABIA 2000 Body Work Reading measured value block for con- venience system with CAN databus ca- The measured value block is subdivided into 15 display groups. Each display group is subdivided into max. 4 dis- play fields. Vehicle system test...

  • Page 38: Test Table For Convenience System With Can Databus Cable

    FABIA 2000 Body Work Test table for convenience system with CAN databus cable Display group 001 Display Readout on dis- Denomination Rectifying fault field play autom. closing Central switch for window lifter: – Visual inspection of the cable guide. man. closing switch for window lifter DS –...
  • Page 39 FABIA 2000 Body Work Display group number 003 Display Readout on display Denomination Rectifying fault field pos. X+ Mirror adjustment switch – Visual inspection of the cable guide. pos. X- – Check mirror adjustment switch for cor- pos. Y+ rect fitting and tightness.
  • Page 40 FABIA 2000 Body Work Display group number 005 Display Readout on display Denomination Rectifying fault field man. closing Window lifter switch: – Visual inspection of the cable guide. man. opening door RL – Check window lifter switch for correct fit- not activated ting and tightness.
  • Page 41 FABIA 2000 Body Work Display group number 007 Display Readout on display Denomination Rectifying fault field open Key switch – Visual inspection of the cable guide. closed – Check lock cylinder for correct fitting and not activated. tightness. open Key switch –...
  • Page 42 FABIA 2000 Body Work Display group number 009 Display Readout on display Denomination Rectifying fault field unlock CL acknowledgement: – Visual inspection of the cable guide. lock door DS – Check the correct fitting and tightness of safe the plug connections of the relevant cir- not fitted cuit while observing the display.
  • Page 43 FABIA 2000 Body Work Display group number 011 Display Readout on display Denomination Rectifying fault field Immobilizer key detection – Visual inspection of the cable guide. – Check electronic immobiliser not fitted ⇒ Electrical System Rep.- Gr. 90. no contact –...
  • Page 44 FABIA 2000 Body Work Display group number 013 Display Readout on display Denomination Rectifying fault field O.K. If „N.O.K.“ Fixed code known N.O.K. – Key code is outside of reception range. no measured value Re-initialise radio control via function „10“...
  • Page 45 FABIA 2000 Body Work Display group number 015 Display Readout on display Denomination Rectifying fault field Display Only the last 4 activation zones of the anti- last alarm source 1...65535 theft alarm system are displayed! e.g. „32“ - engine hood contact switch...
  • Page 46 FABIA 2000 Body Work 01-2 Self-diagnosis for convenience system with CAN databus cable Edition 01.05 page S00.5319.15.20...

  • Page 47: Self-Diagnosis For Convenience System With Lin Databus Cable

    FABIA 2000 Body Work 01-3 Self-diagnosis for con- venience system with LIN databus cable Overview of the selectable functions of the self-diagnosis for convenience sys- tem with LIN databus cable Operation Page ⇒ Chap. 01-1 ⇒ 01-3 Interrogating control unit version page 1 ⇒...

  • Page 48: Fault Table Of Control Unit For Convenience System With Lin Databus Cable

    FABIA 2000 Body Work Coding control unit with LIN databus coding – Connect vehicle system tester -V.A.G 1552- and enter function 07 „coding control unit“ ⇒ Chapter 01-1. – Enter code number following table: Vehicle equipment Code number indi- Code number over-...
  • Page 49 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 00928 Implausible signal Locking unit defective – Reading measured value block ⇒ 01-3 page 10 Locking unit for CL driver's side – Replace locking unit -F220- ♦...
  • Page 50 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 00948 Short circuit to pos- Cables or plug connections de- – Check wiring and plug connec- Close sliding itive fective tions according to the current flow...
  • Page 51 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01032 Short circuit to Cables or plug connections de- – Reading measured value block ⇒ 01-3 page 10 Lock the CL key earth fective switch on the ♦...
  • Page 52 FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01330 defective Control unit -J393- defective – Replace control unit -J393- Central control ♦ If the communication cable be- unit for conven- tween the units or control unit is ience system O.K.:...

  • Page 53: Fault Table Of Lin Databus/Control Units For Window Control In The Individual Doors

    FABIA 2000 Body Work Display on V.A.G. 1552 Possible cause of fault Rectifying fault ♦ 01358 Implausible signal Cables or plug connections de- – Check cables, plug connections Switch for inside fective and fuses in accordance with the locking, driver's...
  • Page 54 FABIA 2000 Body Work In the convenience sytem with LIN databus cable (win- dow control) 5 fault conditions must be distinguished: ♦ Short circuit of LIN databus to earth or positive ♦ No communication from control unit for window con-...
  • Page 55 FABIA 2000 Body Work Conditions of control units for window control, door: Possible cause of fault Rectifying fault Driver's Front pas- Rear left Rear right side senger ♦ Limited Emergency Emergency Emergency Short circuit of LIN da- – Check wiring and plug...

  • Page 56: Test Table With Lin Databus Cable

    FABIA 2000 Body Work Reading measured value block with LIN databus cable The measured value block is subdivided into 15 display groups. Each display group is subdivided into max. 4 dis- play fields. Vehicle system test HELP Readout on display: Select function XX –...
  • Page 57 FABIA 2000 Body Work Display group number 002 Display Readout on display Denomination Rectifying fault field Central switch for window lifter: – not fitted Check window lifter switch for correct fit- switch for window lifter FPS ting and tightness. Central switch for window lifter: not fitted –...
  • Page 58 FABIA 2000 Body Work Display group number 005 Display Readout on display Denomination Rectifying fault field Window lifter switch: – not fitted Check window lifter switch for correct fit- door RL ting and tightness. WL thermo fuse RL not fitted –...
  • Page 59 FABIA 2000 Body Work Display group number 007 Display Readout on display Denomination Rectifying fault field open Key switch – Test wiring and plug connections accord- closed ing to current flow diagram. not activated. – Check lock cylinder for correct fitting and...
  • Page 60 FABIA 2000 Body Work Display group number 009 Display Readout on display Denomination Rectifying fault field unlock CL acknowledgement: – Visual inspection of the cable guide lock door DS – Check the correct fitting and tightness of safe the plug connections of the relevant cir- not fitted cuit while observing the display.
  • Page 61 FABIA 2000 Body Work Display group number 011 Display Readout on display Denomination Rectifying fault field Immobilizer key detection – Test wiring and plug connections accord- ing to current flow diagram. not fitted – Check electronic immobiliser no contact ⇒ Electrical System Rep.- Gr. 90.
  • Page 62 FABIA 2000 Body Work Display group number 013 Display Readout on display Denomination Rectifying fault field O.K. If „N.O.K.“ Fixed code known N.O.K. – Key code is outside of reception range. no measured value Re-initialise radio control via function „10“...
  • Page 63 FABIA 2000 Body Work Display Readout on display Denomination Rectifying fault field 1…65535 Last alarm source Only the last 4 activation zones of the anti- theft alarm system are displayed! 1…65535 Penultimate alarm source e.g. „32“ - engine hood contact switch ⇒...
  • Page 64 FABIA 2000 Body Work 01-3 Self-diagnosis for convenience system with LIN databus cable Edition 01.05 page S00.5319.15.20...

  • Page 65: Adapting The Convenience System ( For All Convenience System Types)

    FABIA 2000 Body Work 01-4 Adapting the convenience system ( for all convenience sys- tem types) Adjustment Chan- Operation Page numbe ⇒ 01-4 page 1 Erasing initialised ignition keys with radio control ⇒ 01-4 page 1 Adaptation of ignition keys with radio control, initialising new key ⇒...
  • Page 66 FABIA 2000 Body Work Adaptation of ignition keys with vehicle system tester V.A.G. 1552 (erase new key and initialise) Note ♦ Only on control units with radio control receiver ⇒ Chapter 01-1. ♦ The adaptation can be interrupted with key -V.A.G 1552-.
  • Page 67 FABIA 2000 Body Work WARNING! All keys must be initialised during a single initiali- sation process. When adapting all keys never exceed the 30 sec- ond limit. The ignition key adaptation is automatically terminated if: ♦ The number of keys to be adapted has been reached.
  • Page 68 FABIA 2000 Body Work Confirm the entry with → Channel 4 Adaptation 1 Readout on display: Changed value stored → – Press key. Vehicle system test HELP Readout on display: Select function XX The activation or deactivation of the interior monitoring is locked by pressing twice –...
  • Page 69 FABIA 2000 Body Work – Confirm the entry with key → Channel 7 Adaptation 1 Readout on display: Changed value stored → – Press key. Vehicle system test HELP Readout on display: Select function XX Unlocking is confirmed by the indicator lights flashing –...
  • Page 70 FABIA 2000 Body Work Readout on display: Channel 10 adjustment Setting Siren in Great Britain -↑-↓- – Confirm the entry with key Readout on display: Channel 10 Adaptation Store changed value? – Confirm the entry with key → Readout on display:...

  • Page 71: Self-Diagnosis For Airbag System I

    FABIA 2000 Body Work 01-5 Self-diagnosis for Airbag System I Function of the airbag system The airbag System comprises: ♦ Airbag control unit ♦ Sensors for side impact ♦ Driver airbag ♦ Front passenger airbag ♦ Driver and front passenger side airbags ♦...
  • Page 72 FABIA 2000 Body Work If airbag units or belt tensioners are ignited, the airbag CU sends a crash signal to the electrical system control unit. When the airbag unit is released: ♦ all doors are unlocked ♦ the interior lighting is switched on ♦...

  • Page 73: Connect Vehicle System Tester -V.a.g 1552- And Select Address Word „Airbag

    FABIA 2000 Body Work Note ♦ The description which follows relates to the vehicle system tester -V.A.G 1552- using program card -6.0- (and higher version). ♦ The use of the device -VAS 5052- or -V.A.G 1551- with program card -9.0- (and later version) is almost identical except for specific deviations (e.g.

  • Page 74: Overview Of Selectable Functions

    FABIA 2000 Body Work Note ♦ One of the following four displays will appear in the event of a communication set-up failure between ve- hicle system tester -V.A.G 1552- and the control unit. ♦ Press key to display the possible fault causes.
  • Page 75 FABIA 2000 Body Work Interrogating control unit version – Connect vehicle system tester -V.A.G 1552- and se- lect address word 15 „Airbag“. Vehicle system test HELP Readout on display: Select function XX – Select function 01 and confirm entry with 0003 →...
  • Page 76 FABIA 2000 Body Work Vehicle equipment Vehicle Parts No. equipment- Version number Driver and front passenger airbag 1C0 909 601 A belt tensioner (mechanically ignited) switch for front passenger airbags Driver and front passenger airbag 1C0 909 605 K belt tensioner (mechanically ignited)
  • Page 77 FABIA 2000 Body Work If airbag units or belt tensioners are ignited, the airbag CU sends a crash signal to the electrical system control unit. When the airbag unit is released: ♦ all doors are unlocked ♦ the interior lighting is switched on ♦...

  • Page 78: Ending Output

    FABIA 2000 Body Work Readout on display: → Vehicle system test The fault memory is erased and end output ⇒ 01-5 page 8. → – Press Note → Caution! ♦ If the following message is displayed the test se- Fault memory was not interrogated quence is incorrect: ♦...
  • Page 79 FABIA 2000 Body Work Vehicle equipment Parts No. Control unit code number Driver and front passenger airbag 12338 6Q0 909 605 H 02 belt tensioner (electrically ignited) 12344 6Q0 909 605 H 08 side airbags 12344 1C0 909 605 H 08...
  • Page 80 FABIA 2000 Body Work character index), or whether possibly a wrong code was entered. – Repeat coding. If the control unit cannot be coded (correct control unit, correct code number) the control unit is defective. – Replace the control unit with a new original part and repeat coding.

  • Page 81: Self-Diagnosis For Airbag System Ii

    FABIA 2000 Body Work 01-6 Self-diagnosis for airbag system II DANGER! Check correct fitting and tightness of the wiring and plug connections with the ignition off (also possibly disconnect the plug connections). Before disconnecting the airbag plug connections the mechanic must „electrically discharge him- self“!

  • Page 82: Fault Table

    FABIA 2000 Body Work Fault table Note ♦ All the faults which can be detected by the control unit -J234- and displayed on the vehicle system tester -V.A.G 1552-, are listed in the table according to the 5-digit fault code.
  • Page 83 FABIA 2000 Body Work Readout on -V.A.G 1552 - Possible cause of fault Rectifying fault ♦ 00589 Short circuit to Cables or plug connections de- – Check cables, plug connections Ignition device 1 positive fective and fuses in accordance with the current flow diagram ⇒...
  • Page 84 FABIA 2000 Body Work Readout on -V.A.G 1552 - Possible cause of fault Rectifying fault ♦ 00655 Short circuit to Cables or plug connections de- – Reading measured value block ⇒ 01-6 page 6 Belt tensioner ig- positive fective niter (front pas- Short circuit to –...
  • Page 85 FABIA 2000 Body Work Readout on -V.A.G 1552 - Possible cause of fault Rectifying fault ♦ 01221 undefined switch Cables or plug connections de- – Check cables, plug connections Crash sensor side status fective and fuses in accordance with the current flow diagram ⇒...

  • Page 86: Reading Measured Value Block

    FABIA 2000 Body Work Readout on -V.A.G 1552 - Possible cause of fault Rectifying fault ♦ 01285 Side airbag front passenger's – Blocking and activating airbag units ⇒ Chapter 01-7 Side airbag front side deactivated passenger's side deactivated ♦ –...

  • Page 87: Test Table

    FABIA 2000 Body Work Readout on display: Vehicle system test HELP Select function XX – Enter function 08. Readout on display: Vehicle system test Read measured value block – Confirm the entry with key Readout on display: Read measured value block Enter display group number –...
  • Page 88 FABIA 2000 Body Work Analysis of display group number 001 Display Denomination Readout on Rectifying fault field display Driver-side front correct No fault. airbag igniter -N95- too small – Visual inspection of the cable guide. – Check the correct fitting and tightness of the plug connections of the relevant circuit and again check on the display.
  • Page 89 FABIA 2000 Body Work Display Denomination Readout on Rectifying fault field display Passenger-side correct No fault. front airbag ignit- er -N131- – too small Visual inspection of the cable guide. – Check the correct fitting and tightness of the plug connections of the relevant circuit and again check on the display.
  • Page 90 FABIA 2000 Body Work Display group number 003 → ⇐ Readout on display Reading measured value block 3 Text Text Text Text ⇐ Display field Specification Analysis Switch for belt tensioner activated Ignore deactivated front passenger's side not fitted activated...
  • Page 91 FABIA 2000 Body Work Display group number 005 → ⇐ Readout on display Reading measured value block 5 Text Text Text Text ⇐ Display field Specification Analysis Ignition device for side air- correct Ignore too small bag rear passenger side...
  • Page 92 FABIA 2000 Body Work Display group 010 → ⇐ Readout on display Reading measured value block 10 Text Text Text ⇐ Display field Specification Analysis ⇒ 01-6 Switch for the front passenger airbag - condition of the switch page 12 ⇒...

  • Page 93: Parts Inspection With Test Box -Vas 5056

    FABIA 2000 Body Work Display Denomination Readout on Rectifying fault field display Switch for the No fault. front passenger airbag - switch off the front passen- ger side airbag too small – Visual inspection of the cable guide. too great –...
  • Page 94 FABIA 2000 Body Work ♦ The cause of the display readout „too small“ may be the incorrect function of the „short-circuit bridge“ in the plug connection of the connected airbag unit. ♦ The cause of the display readout „too large“ may be an incorrect plug connection, e.g.„contact resistance“...
  • Page 95 FABIA 2000 Body Work 1 - Plug connection of the igni- tion circuit on the front pas- senger's side 2 - Key 3 - Test box -VAS 5056- 4 - Adapter cable of test box -VAS 5056- 01-6 Edition 01.05...
  • Page 96 FABIA 2000 Body Work 01-6 Self-diagnosis for airbag system II Edition 01.05 page S00.5319.15.20...

  • Page 97: Deactivating And Activating Airbag Units (Adaptation)

    FABIA 2000 Body Work 01-7 Deactivating and activat- ing airbag units (adapta- tion) The control unit for the airbag allows locking (deactiva- tion) of all airbag units and the electronically actuated belt tightener. Blocking passenger airbag units ⇒ 01-7 page 1.
  • Page 98 FABIA 2000 Body Work attention of the occupants to the fact that the passenger- side airbag units have been deactivated. For vehicles with a switch for airbags For vehicles MY 03 , which are fitted with the key switch for airbags, the switching on and off of the front airbag or...
  • Page 99 FABIA 2000 Body Work – Enter function 10 and continue with channel number → Channel 1 Adaptation 0 Readout on display: FP airbag activated WSC XXXXX -↑-↓- ↑ ↓ Select adaptation value „1“ with keys Channel 1 adjustment Readout on display: FP airbag deactiv.
  • Page 100 FABIA 2000 Body Work Front passenger-side airbag is switched off see fault No. 01285 – If other faults appear in the display, they should be rectified according to the fault table ⇒ Chapter 01-6. For the Czech Republic – Separate plug connection for side airbag unit below front passenger seat.
  • Page 101 FABIA 2000 Body Work Activating front passenger airbag For the Czech Republic – Fit together plug connection for side airbag unit below front passenger seat. Continued for all countries Remove the glove compartment ⇒ Chapter 70-1. – – Connect plug connection for front airbag unit.
  • Page 102 FABIA 2000 Body Work – Switch on ignition. The airbag warning light -K75- comes on at first for about 4 seconds after switching on the ignition and must then go out. This indicates that the airbag unit on the front pas- senger side is activated and no fault is stored in the fault memory of the airbag system.

  • Page 103: Front Body

    FABIA 2000 Body Work 50 – Front body 50-1 Front body Removing and installing lock carrier with component parts 1 - Lock carrier with attached parts removing: – Detach Bowden wire ⇒ item 5 on the lock. – Separate the electrical plug connections in the headlamp housing.
  • Page 104 FABIA 2000 Body Work 50-1 Front body Edition 02.02 page S00.5319.09.20...

  • Page 105: Front Wing

    FABIA 2000 Body Work 50-2 Front wing Removing and installing the front wing 1 - 8 Nm 2 - 8 Nm 3 - Wing Removing: – Removing front bumper ⇒ Chap. 63-1. – Removing wheelhouse liner ⇒ Chap. 66-1. –...
  • Page 106 FABIA 2000 Body Work 50-2 Front wing Edition 06.00 page S00.5319.04.20...

  • Page 107: 55 - Bonnet, Tailgate

    FABIA 2000 Body Work 55 – Bonnet, tailgate 55-1 Front bonnet Summary of front bonnet components 1 - Front bonnet removing: Release screws ⇒ item 12 – and remove bonnet. Installing: Installation is carried out in the reverse order. adjust ⇒ 55-1 page 3...

  • Page 108: Summary Of Radiator Grill Components

    FABIA 2000 Body Work Summary of radiator grill components 1 - Grid 2 - Radiator grill frame 3 - Trim strip 4 - Bracket 5 - Front bonnet 6 - 3 Nm 7 - Radiator grill removing: Release screws ⇒ item 6 –...

  • Page 109: Adjusting Front Bonnet

    FABIA 2000 Body Work – Release the bottom catch pegs of the trim strip with screwdriver in -direction of arrow A-. – Release the top catch pegs of the trim strip with screwdriver in -direction of arrow B- and remove.
  • Page 110 FABIA 2000 Body Work 55-1 Front bonnet Edition 10.03 page S00.5319.13.20...

  • Page 111: Tailgate

    FABIA 2000 Body Work 55-2 Tailgate Removing the pressurized gas strut – Open tailgate and support. – Use a screwdriver to raise the locking element -2- and pull the gas strut off the angle bracket with ball stud -1-. Note ♦...

  • Page 112: Summary Of Components Of Tailgate Lock

    FABIA 2000 Body Work Summary of components of tailgate lock 1 - Grip strip Removing: – Unclip trim panel of tailgate ⇒ Chap. 70-4. – Remove the protective foil. – Separate the electrical plug connection. Release the nuts ⇒ item 2.

  • Page 113: Summary Of Components Of Remote Release

    FABIA 2000 Body Work Summary of components of remote release 1 - Remote release for tailgate and fuel-tank lid for removing, take off en- trance strip ⇒ Chap. 68-4 2 - 10 Nm 3 - Riveted nuts 4 - Nut...

  • Page 114: Adjusting Luggage Compartment Lid

    FABIA 2000 Body Work – Open luggage compartment lid and support it. Remove pressurized gas struts -2- ⇒ 55-2 page 1. – – Take off retaining clip together with wiring loom -1- (only at left holder). – Unscrew fixing screws of hinge -3- (8 Nm) and place tailgate down.

  • Page 115: Fuel-Tank Lid Unit

    FABIA 2000 Body Work 55-3 Fuel-tank lid unit Summary of components of the fuel-tank lid unit 1 - Fuel-tank lid unit comprises the fuel-tank cap and rubber part Removing: – Unscrew the fuel-tank cap. – Activate the remote release to draw back the release rod.
  • Page 116 FABIA 2000 Body Work 55-3 Fuel-tank lid unit Edition 11.99 page S00.5319.01.20...

  • Page 117: 57 - Front Doors/Door Internal Parts/Central Locking

    FABIA 2000 Body Work 57 – Front doors/door internal parts/central locking 57-1 Front door Summary of components 1 - Door removing and installing ⇒ 57-1 page 2 2 - Door handle removing and installing ⇒ 57-1 page 6 3 - Lock cylinder housing removing ⇒...

  • Page 118: Removing And Installing The Door

    FABIA 2000 Body Work Removing and installing the door Removing – Separate boot -3- from pillar A and disconnect the electrical plug connections. – Release nuts -1- of hinge bolts -2-. Tightening torque: 30 Nm. – Release screw -4- from the door arrester. Tightening torque: 30 Nm.
  • Page 119 FABIA 2000 Body Work – On vehicles with convenience system disconnect the plug connection from the complete door lock. For vehicles 11.03 – Release screws -arrows-. Release the assembly car- rier from the door, raise and remove the door towards the hinge side from the door.
  • Page 120 FABIA 2000 Body Work Installing the lock cylinder housing ⇒ 57-1 page 6. – – Lower the door window until screws -4- are located behind holes -5-. – Push door window -3- in the window run -arrow- and tighten the clamping jaws with screws -4- (10 Nm).

  • Page 121: Summary Of Components Of Door Handle And Door Lock

    FABIA 2000 Body Work Summary of components of door handle and door lock 1 - Door lock the door lock can only be re- moved together with the as- sembly carrier removing and installing ⇒ 57-1 page 7 2 - Control cable...

  • Page 122: Removing And Installing The Door Handle

    FABIA 2000 Body Work – Pull and hold door handle -1-. Loosen screw -3- by about 3 turns. The lock cylinder housing is detached. Note If the screw is unscrewed too far the catch may separate from the bracket and fall inside the door.

  • Page 123: Removing And Installing The Door Lock

    FABIA 2000 Body Work – Draw clip -1- in the plate opening and allow to clip into door handle -2-. Note During assembly keep the door handle -2- pressed against the door panel. Installing the lock cylinder housing ⇒ 57-1 page 5.
  • Page 124 FABIA 2000 Body Work – Release screws -1- (20 Nm). – Loosen cable harness and remove from door. – Unclip catch peg -1- from holder -2- using a screwdriv- er and remove door lock -3- from its holder. – Unclip securing rod -1-. To do so turn the door lock in the direction of the arrow.

  • Page 125: Removing And Installing The Locking Button For Locking Rod

    FABIA 2000 Body Work Installing – Pull out the control lever -1- in the direction of the ar- row. – Using a screwdriver tension the spring fitted to the door lock -2- in the direction of the arrow and hook the lock lever to the spring.

  • Page 126: Summary Of Components Of Front Door Seals

    FABIA 2000 Body Work Summary of components of front door seals 1 - Outside window run 2 - Outside channel seal 3 - Clip inserted in the ouside door seal 4 - Outside door seal 5 - Front door 6 - Inside channel seal...

  • Page 127: 58 - Rear Doors/Door Internal Parts

    FABIA 2000 Body Work 58 – Rear doors/door internal parts 58-1 Rear door Summary of components 1 - Door removing and installing ⇒ 58-1 page 2 2 - Door handle removing and installing ⇒ 58-1 page 3 3 - Housing removing ⇒...

  • Page 128: Removing And Installing The Door

    FABIA 2000 Body Work Removing and installing the door Removing – Disconnect multiple-plug connection under the rubber sleeve of pillar B. Unscrew nuts ⇒ item 22 in 58-1 page 1 of the hinge – bolts. Tightening torque: 30 Nm. Release screw ⇒ item 20 in 58-1 page 1 on the door –...

  • Page 129: Summary Of Components Of Door Handle And Door Lock

    FABIA 2000 Body Work Summary of components of door handle and door lock 1 - Door lock the door lock can only be re- moved together with the as- sembly carrier removing and installing ⇒ 58-1 page 5 2 - Control cable...
  • Page 130 FABIA 2000 Body Work – Unclip clip -1- from the door handle. – Swivel door handle out of the door. Installing – Swivel door handle into the door. – Hang assembly device -T10118- in the spring fixed -arrow A- to the door lock and hang the spring in the lock lever -arrow B-.

  • Page 131: Removing And Installing The Door Lock

    FABIA 2000 Body Work Removing and installing the door lock The window lifter, door lock and loudspeaker are fitted to the assembly carrier. The door lock can only be removed together with the as- sembly carrier. The assembly carrier can only be removed if the door window is detached from the window lifter.

  • Page 132: Removing And Installing Assembly Carrier

    FABIA 2000 Body Work Removing and installing assembly carri- Removing Note ♦ The assembly carrier is removed together with the door lock. ♦ Removing and installing window lifter motor ⇒ Chapter 57-1. Removing rear door trim panel ⇒ Chapter 70-2.
  • Page 133 FABIA 2000 Body Work – Subsequently release the wiring loom from the inside panel of the door and remove ducts. – Disconnect the plug connection from the complete door lock (on vehicles with convenience system). – Separate the assembly carrier from the door, at the top, lift and remove towards the hinge.

  • Page 134: Summary Of Components Of Door Seals

    FABIA 2000 Body Work – Carefully remove window. Installing – Insert window in frame. – Pull seal onto the flange. – Insert window into the seal slots and fix in place with adhesive tape. Install assembly carrier ⇒ 58-1 page 6.

  • Page 135: Rear Door (Praktik)

    FABIA 2000 Body Work 58-2 Rear door (Praktik) Rear door Summary of components Note ♦ The door at the rear on the left must not be opened in some countries due to legal requirements (the lock re- mains permanently in the locked position).

  • Page 136: Removing And Installing The Door Lock

    FABIA 2000 Body Work Installing: Installation is carried out in the reverse order. Removing and installing the door lock Removing Remove assembly carrier ⇒ item 7 in 58-2 page 1. – Remove the door grip ⇒ Chapter 58-1. – –...

  • Page 137: 60 - Sliding/Tilting Roof

    FABIA 2000 Body Work 60 – Sliding/tilting roof 60-1 Sliding/tilting roof with glass panel Summary of components of sliding/tilting roof with glass panel 1 - Glass panel for sliding/tilting roof (single-layer safety glass) 2 - Gasket 3 - Sun screen...
  • Page 138 FABIA 2000 Body Work – Tilt sliding/tilting roof. – Unclip bottom trim strip -1- and pull forwards away from the roof frame. – Unclip top trim strip -2- at front and middle and unhook at rear. – Release screws -1-.
  • Page 139 FABIA 2000 Body Work – Insert glass panel for sliding/tilting roof from the top and slightly tighten the fixing screws -1-. Note Adjust the pane height before tightening up the fixing screws. Setting the glass roof height ⇒ 60-1 page 3.
  • Page 140 FABIA 2000 Body Work – Tilt sliding/tilting roof. – Slide sun screen backwards. – Unclip bottom trim strip -1- at rear -arrow- and pull for- wards away from the roof frame. – Unclip top trim strip -2- at front and middle and unhook at rear.
  • Page 141 FABIA 2000 Body Work Rear roof panel adjustment: -b- = 0…1 mm higher than roof -Arrow- = direction of travel – Tighten glass panel screws. Tightening torque 4.5 – Adjust the left and right side symmetrically. Note Inspect the height adjustment by opening and closing the sliding/tilting roof.

  • Page 142: Removing And Installing Sun Screen

    FABIA 2000 Body Work Removing and installing sun screen Removing Remove glass panel for sliding/tilting roof ⇒ 60-1 – page 1. – For easier mounting slide sun screen slightly back- wards. – Lever off front and rear slide with a screwdriver -ar- row-.

  • Page 143: Setting E-Drive (0 Position)

    FABIA 2000 Body Work Removing automatic preselection mechanism – Using a wedge -3409- remove the E-drive cover -1-. – Remove light covering -1- in -direction of arrow-. – Remove screws -arrows- and remove lamp with con- trol. – Disconnect the control plug connection and remove control from lamp.

  • Page 144: Adapting Drive

    FABIA 2000 Body Work – Turn the rotary switch of the automatic preselection mechanism to „roof closed“. – In „0 position“ install the drive with the sliding/tilting roof closed. „0 position“ is marked in the window -arrow A- by the re- cess on the drive pinion -arrow B-.

  • Page 145: Removing And Installing Assembly Unit

    FABIA 2000 Body Work Removing and installing assembly unit Note Two mechanics are required to remove and install the as- sembly unit. Removing – Remove the automatic preselection mechanism ⇒ 60-1 page 7. Removing moulded headliner ⇒ Chapter 70-5. –...
  • Page 146 FABIA 2000 Body Work Front water drain hoses The front water drain hoses -1- run in the A pillars and ter- minate between the door and pillar A. Clean from top end of the water drain hose. 1 - Front water drain hoses...

  • Page 147: 63 - Bumpers

    FABIA 2000 Body Work 63 – Bumpers 63-1 Front bumper Summary of components on the front bumper 1 - Nut 2 - Guide part supports the bumper corner on the left and right removing: – Removing the bumper ⇒ item 5.
  • Page 148 FABIA 2000 Body Work Summary of components on the front bumper (RS) 1 - Nut 2 - Guide part supports the bumper corner on the left and right removing: – Removing the bumper ⇒ item 5. Release screws ⇒ item 3.
  • Page 149 FABIA 2000 Body Work Removing and installing the bumper bracket Removing Removing the bumper ⇒ 63-1 page 1. – – Release (30 Nm) screws -2- and remove bumper bracket -1-. Installing Installation is carried out in the reverse order. 63-1 Edition 01.05...
  • Page 150 FABIA 2000 Body Work 63-1 Front bumper Edition 01.05 page S00.5319.15.20...

  • Page 151: Rear Bumper

    FABIA 2000 Body Work 63-2 Rear bumper Summary of components of rear bumper 1 - Nut 2 - 5 Nm 3 - Bumpers removing: – Remove trim panel on the right and left ⇒ Chap. 70-4. – Removing rear lights ⇒...

  • Page 152: Removing And Installing Rear Apron (Rs)

    FABIA 2000 Body Work Removing and installing the bumper bracket Removing Removing the bumper ⇒ 63-2 page 1. – – Release (30 Nm) screws -3- and remove bumper bracket -4-. – Unscrew the nuts -2- and remove mounting strip -1-.

  • Page 153: 64 - Glazing

    FABIA 2000 Body Work 64 – Glazing 64-1 Glued windows Removing and installing glued windows Special tools, test and measuring equipment and auxiliary items required ♦ Cutting tool, e.g. -V.A.G 1351- or -DGE 100- and -TWH 200- manufactured by the company Equalizer.
  • Page 154 FABIA 2000 Body Work Summary of components windscreen 1 - PUR - glue sealing material 2 - Sealing section is part of the windscreen 3 - Windscreen Removing and installing windscreen ⇒ 64-1 page 3 4 - Eccentric for adjusting the position of...
  • Page 155 FABIA 2000 Body Work Removing windscreen Removing front side roof drip moulding -5- ⇒ Chap. – 66-4. – Unscrew wiper arms -2-. Tightening torque of the nuts: 20 Nm. Removing water box cover -1- ⇒ Chapter 66-3. – Removing interior rear-view mirror -3- ⇒ Chapter 68- –...
  • Page 156 FABIA 2000 Body Work Summary of components of rear window 1 - PUR - glue sealing material 2 - Rear window 3 - Stop install for window Removing undamaged window – Remove the centre high-mounted brake light ⇒ Electrical System; Rep. Gr. 94.
  • Page 157 FABIA 2000 Body Work – Cover the painted surfaces along the window with tex- tile adhesive tape. – Cut back glue sealing material to a thickness of about 1 mm. Installing rear window Prepare new windscreen for fitting ⇒ 64-1 page 8.
  • Page 158 FABIA 2000 Body Work – Remove cover of centre high-mounted brake light. – Disconnect the plug connections of the heated rear window and press the contact tabs onto the window. – Cover the painted surfaces along the window with tex- tile adhesive tape.

  • Page 159: Removing And Installing Side Window (Combi)

    FABIA 2000 Body Work Removing and installing side window (Combi) Assembly overview of side window (Combi) 1 - Side window 2 - Sealing profile (part of the pre-layering put on by the manufacturer) 3 - Trim strip ♦ affixed to the sealing profile ♦...

  • Page 160: Prepare New Windscreen For Fitting

    FABIA 2000 Body Work – Stick on side window. Stick on side strip: – Cover the adherend of the strip with glazing/primer -D 009 200 02- and after drying apply adhesive to the strip and stick on strip. Observe waiting time ⇒ 64-1 page 11.

  • Page 161: Prepare Flange For Fitting

    FABIA 2000 Body Work Rear window 1 - Rear window stops for fitting the window have been fitted all around 2 - Applied bead Applying bead ⇒ 64-1 page 10 respect dimensions: a = 8 mm, b = 12 mm...

  • Page 162: Glueing

    FABIA 2000 Body Work Glueing – After completing the preparations cut the nozzle for applying the glue into shape as shown in the figure. – Dimension -a- 12 mm. – Bead width 8 mm. – Application direction -arrow-. Note ♦...

  • Page 163: Waiting Time

    FABIA 2000 Body Work Waiting time Note ♦ Waiting time: From fitting of the window until the vehi- cle is put into service. ♦ The vehicle must stand on a flat surface during the waiting period at an ambient temperature above 15°C.
  • Page 164 FABIA 2000 Body Work – Clean plastic coverings: Allow glue sealing material to harden (approx 1 hour) and then pull off. 64-1 Glued windows Edition 10.03 page S00.5319.13.20...

  • Page 165: 66 - Exterior Equipment

    FABIA 2000 Body Work 66 – Exterior equipment 66-1 Wheelhouse liner Removing and installing the front wheel- house liner Removing – Unscrew wheel, Mu = 120 Nm. – Release screws -2-. – Remove wheelhouse liner -1-. Note For vehicles with engine identification characters ATD and AUN: When removing the wheelhouse liner the wheelhouse noise insulation panel -3- may fall out.
  • Page 166 FABIA 2000 Body Work 66-1 Wheelhouse liner Edition 11.00 page S00.5319.06.20...

  • Page 167: Rear-View Mirror

    FABIA 2000 Body Work 66-2 Rear-view mirror Summary of components of rear-view mirror 1 - Damping 2 - 10 Nm 3 - Cover 4 - Clip 5 - Mirror adjustment 6 - Nut 7 - Electrical plug connection for electric mirror adjustment...
  • Page 168 FABIA 2000 Body Work 66-2 Rear-view mirror Edition 11.99 page S00.5319.01.20...

  • Page 169: Water Box Cover

    FABIA 2000 Body Work 66-3 Water box cover Removing and installing water box cover 1 - Plug replace 2 - Water box cover clipped into windscreen seal- ing section -3- 3 - Windscreen sealing section 4 - Windscreen 5 - Gasket when glueing use e.g.
  • Page 170 FABIA 2000 Body Work 66-3 Water box cover Edition 06.00 page S00.5319.04.20...

  • Page 171: Roof Drip Moulding

    FABIA 2000 Body Work 66-4 Roof drip moulding Removing and installing roof drip moulding 1 - Roof drip moulding 2 - Fixing element of a roof rack 3 - 10 Nm 4 - Cap covers the roof rack holes 5 - Roof drip moulding holder Removing –...
  • Page 172 FABIA 2000 Body Work 66-4 Roof drip moulding Edition 06.00 page S00.5319.04.20...

  • Page 173: Protective Strips

    FABIA 2000 Body Work 66-5 Protective strips Removing and installing protective side strips 1 - Front door protective strip adhesive 2 - Rear door protective strip adhesive Removing – Heat adhesive protective side strip with a hot air blow- er for plastic (e.g. -V.A.G 1416-) and pull off strip.
  • Page 174 FABIA 2000 Body Work Note If there are other protective side strips on the body, align the protective side strips to be replaced on these. – Remove protective film, position the protective side strip and press on with force (before pressing on check whether the position of the protective side strip has changed).

  • Page 175: Trailer Coupling

    FABIA 2000 Body Work 66-6 Trailer coupling Summary of components trailer coupling 1 - Trailer coupling frame ♦ Removing: – Remove trailer arm -4-. – Insert dummy plug -5-. – Removing rear bumper ⇒ Chap. 63-2. – Remove plug connection -8-.
  • Page 176 FABIA 2000 Body Work 66-6 Trailer coupling Edition 07.00 page S00.5319.05.20...

  • Page 177: Roof Railing (Combi)

    FABIA 2000 Body Work 66-7 Roof railing (Combi) Removing and installing the roof rack Removing Removing moulded headliner ⇒ Chap. 70-5. – – Unscrew bottom fixing nuts -3- (6 Nm) and remove roof rack -1-. The roof rack can also be removed without removing...
  • Page 178 FABIA 2000 Body Work 66-7 Roof railing (Combi) Edition 04.01 page S00.5319.07.20...

  • Page 179: Rear Spoiler

    FABIA 2000 Body Work 66-8 Rear spoiler Summary of the components - for the complete rear spoiler (Combi) 1 - Rear spoiler 2 - 3. Brake light 3 - Glue sealing mass Removing and installing rear spoiler completely (Combi) Special tools, test and measuring equipment and auxiliary items required ♦...

  • Page 180: Removing And Installing Rear Spoiler Completely (Rs)

    FABIA 2000 Body Work 3 - Glue sealing mass Removing and installing rear spoiler completely (RS) Special tools, test and measuring equipment and auxiliary items required ♦ Cutting wire with holder (e.g. -V.A.G 1351-) ♦ Glue sealing mass -HHA 381 013- ♦...

  • Page 181: Decorative Strips (Combi)

    FABIA 2000 Body Work 66-9 Decorative strips (Combi) Removing and installing decorative strips Special tools, test and measuring equipment and auxiliary items required ♦ Hot air pistol, e.g. -HLG - 600 - ♦ Technical petrol ♦ Degreased white spirit solution ♦...
  • Page 182 FABIA 2000 Body Work 66-9 Decorative strips (Combi) Edition 07.02 page S00.5319.11.20...

  • Page 183: 68 - Interior Equipment

    FABIA 2000 Body Work 68 – Interior equipment 68-1 Interior rear-view mirror Removing interior rear-view mirror – Dislodge the interior rear-view mirror -1- from the re- taining plate by pressing it down -arrow- obliquely (clamping springs in mirror base plate).
  • Page 184 FABIA 2000 Body Work WARNING! Do not damage the ceramic layer. Scratches re- main visible. – Cut out a piece of nylon to the exact dimension of the mirror base plate. Note It is recommended to wear a rubber glove.

  • Page 185: Covers, Storage Areas And Trim Panels

    FABIA 2000 Body Work 68-2 Covers, storage areas and trim panels Summary of components of centre console 1 - Clip 2 - Front centre console clipped onto centre console ⇒ item 10 must be removed together with centre console ⇒ item 10...

  • Page 186: Removing And Installing The Sun Visor

    FABIA 2000 Body Work Removing and installing the front can holder Removing – Open can holder -3-. – Remove trim -1- -arrow-. – Unscrew bolts -2-. – Pull out can holder -3- from centre section of dash- board. Installing Installation is carried out in the reverse order.

  • Page 187: Removing And Installing The Moulded Headliner (Praktik)

    FABIA 2000 Body Work – Release screws -1- (1.5 Nm). – Take out the storage area -2-. Installing Installation is carried out in the reverse order. Removing and installing the moulded headliner (Praktik) Removing – Remove the moulded headliner –...
  • Page 188 FABIA 2000 Body Work 68-2 Covers, storage areas and trim panels Edition 01.05 page S00.5319.15.20...

  • Page 189: Recessed Handle

    FABIA 2000 Body Work 68-3 Recessed handle Removing and installing recessed han- Removing – Fold down recessed handle -1-. – Lever off caps -2- with a narrow screwdriver and open. – Release the screws -3- (1.5 Nm) and remove the re- cessed handle -1-.
  • Page 190 FABIA 2000 Body Work 68-3 Recessed handle Edition 01.05 page S00.5319.15.20...

  • Page 191: Partition Panel And Protective Grating (Praktik)

    FABIA 2000 Body Work 68-4 Partition panel and protective grating (Praktik) Summary of components for the partition panel 1 - 10 Nm 2 - Partition panel removing: – Removing the floor plate at the front ⇒ Chapter 68-6. Release screws ⇒ item 3.
  • Page 192 FABIA 2000 Body Work 68-4 Partition panel and protective grating (Praktik) Edition 01.05 page S00.5319.15.20...

  • Page 193: Floor Partition (Praktik)

    FABIA 2000 Body Work 68-5 Floor partition (Praktik) Removing and installing the front floor partition Removing Remove rear floor partition ⇒ 68-5 page 1. – – Remove securing eyes -1- (17 Nm). – Take out the plate -2-. Installing Installation is carried out in the reverse order.
  • Page 194 FABIA 2000 Body Work 68-5 Floor partition (Praktik) Edition 02.02 page S00.5319.09.20...

  • Page 195: Front Entrance Plates (Rs)

    FABIA 2000 Body Work 68-6 Front entrance plates (RS) Removing and installing the front en- trance plates 1 - Connection of interior trim 2 - Entrance plate 3 - The protective film 4 - Adhesive tapes Special tools, test and measuring equipment and auxiliary items required ♦...
  • Page 196 FABIA 2000 Body Work 68-6 Front entrance plates (RS) Edition 10.03 page S00.5319.13.20...

  • Page 197: 69 - Occupant Protection

    FABIA 2000 Body Work 69 – Occupant protection 69-1 Seat belts Safety instructions for work on seat belt tensioners ♦ All inspection, removal and installation and repair work must only be carried out by properly qualified personnel. ♦ Belt tensioner units must not be opened or repaired.

  • Page 198: Summary Of Components Of Front Seat Belts

    FABIA 2000 Body Work Summary of components of front seat belts 1 - Belt height adjustment 2 - 23 Nm 3 - Top deflection fitting 4 - 35 Nm 5 - Cap 6 - The belt guide secured with screws ⇒...

  • Page 199: Removing And Installing The Rear Seat Belts

    FABIA 2000 Body Work Removing and installing the rear seat belts 1 - Deflection fitting below 2 - 35 Nm 3 - Inertia reel The retaining lugs determine the position of the inertia reel removing: – Lift the rear seat bench and fold back.

  • Page 200: Summary Of Components - Middle Three-Point Seat Belt At The Rear

    FABIA 2000 Body Work Summary of components - middle three- point seat belt at the rear Note ♦ Arrow = direction of travel. Check seat belts ⇒ Chapter 69-2 ♦ 1 - Right rear panel 2 - Vehicle floor 3 - 35 Nm...

  • Page 201: Inspecting Seat Belts

    FABIA 2000 Body Work 69-2 Inspecting seat belts WARNING! The seat belt system must be inspected after every accident! If one of the inspection points reveals any damage inform the customer that the seat belts must be replaced. Inspection points: ♦...
  • Page 202 FABIA 2000 Body Work • No locking effect - replace seat belt together with buckle with a new original part. • First check whether the withdrawal and retracting of the belt is smooth or whether the position of the inertia reel has changed.
  • Page 203 FABIA 2000 Body Work Check deflection fitting and buckle latch When the belt system is burdened (seat belt attached in an accident) plastic-coated fittings will display fine paral- lel score marks. (Normal wear and tear due to frequent use is recognisable by a stripe-free smooth abrasion).
  • Page 204 FABIA 2000 Body Work 69-2 Inspecting seat belts Edition 11.99 page S00.5319.01.20...

  • Page 205: Airbag

    FABIA 2000 Body Work 69-3 Airbag Airbag system Note Self-diagnosis for airbag system ⇒ Chapter 01-5. 1 - Airbag warning lamp -K75- 2 - Passenger airbag unit removing ⇒ 69-3 page 7 blocking and activating func- tion (adaptation) ⇒ Chapter...
  • Page 206 FABIA 2000 Body Work ♦ Inspection, removal and installation and repair work must only be carried out by properly qualified person- nel. ♦ Inspections of the airbag system must only be per- formed with the test and measurement equipment provided as otherwise there is a risk of the airbag unit being activated.

  • Page 207: Replacing Parts Of The Airbag System

    FABIA 2000 Body Work ♦ Replace all harpoon clips with new original parts. ♦ In the event of damage to the upholstery - tears, burn holes etc. - in the area of the side airbag always re- place the upholstery with a new original part for safety reasons.
  • Page 208 FABIA 2000 Body Work Removing and installing driver airbag unit WARNING! Safety measures should be observed when han- dling airbag units ⇒ 69-3 page 1. Note After connecting the battery earth strap, a few additional operations are necessary ⇒ Electrical System;...

  • Page 209: Summary Of Components Of Four-Armed Steering Wheel

    FABIA 2000 Body Work Summary of components of four-armed steering wheel 1 - Steering wheel removing: – Removing the driver's airbag unit ⇒ 69-3 page 4. – Turn the steering wheel to centre position (wheels in straightahead position). Release screws ⇒ item 2 –...

  • Page 210: Summary Of Components Of Three-Armed Steering Wheel

    FABIA 2000 Body Work Summary of components of three-armed steering wheel 1 - Steering wheel removing: – Removing the driver's airbag unit ⇒ 69-3 page 4, or horn unit for vehicles without air- bag. – Turn the steering wheel to centre position (wheels in straightahead position).

  • Page 211: Removing And Installing Passenger Airbag Unit

    FABIA 2000 Body Work Note ♦ The restoring ring with slip ring must be removed and installed when the steering wheel is in centre position (wheel in straightahead position). ♦ Restoring ring with slip ring are secured by a clip in the centre position when supplied as a replacement part.

  • Page 212: Removing And Installing A Side Airbag Crash Sensor

    FABIA 2000 Body Work WARNING! ♦ Nobody should be in the vehicle when the bat- tery is being connected. Removing and installing a side airbag crash sensor WARNING! Safety measures should be observed when han- dling airbag units ⇒ 69-3 page 1.
  • Page 213 FABIA 2000 Body Work – Loosen the backrest upholstery in the area of the air- bag unit ⇒ Chapter 74-1. – Remove cable strap -5- for electrical airbag cable -4-. – Release screws -2- and remove airbag unit -3- from backrest rack -1-.

  • Page 214: Removing And Installing Airbag Control Unit -J234

    FABIA 2000 Body Work WARNING! Nobody should be in the vehicle when the battery is being connected. Removing and installing airbag control unit -J234- 1 - 8 Nm 2 - control units plug 3 - control unit Note After connecting the battery earth strap, a few additional operations are necessary ⇒...
  • Page 215 FABIA 2000 Body Work Removing: – Disconnect earth strap of the battery. – Turn the switch with the ignition key into the middle position and pull out the front passenger airbag switch -arrow- carefully. – Disconnect the plug connection of the front passenger airbag switch.
  • Page 216 FABIA 2000 Body Work 69-3 Airbag Edition 10.03 page S00.5319.13.20...

  • Page 217: Removal Of Pyrotechnic Parts Before Scrapping The Vehicle

    FABIA 2000 Body Work 69-4 Removal of pyrotechnic parts before scrapping the vehicle Parts of the airbag unit and the belt tensioner must be dis- posed of safely according to accident prevention regula- tions to protect against undesirable explosion (unintentional ignition).
  • Page 218 FABIA 2000 Body Work – Lay the ignition system through the gap in the door and connect to the external battery. – Ignite the airbag unit and dispose of it as scrap. Ignite the side airbag units – Pull out the plug connector for the airbag unit under the seat ⇒...

  • Page 219: 70 - Trim Panel/Insulation

    FABIA 2000 Body Work 70 – Trim panel/insulation 70-1 Dash panel Removing and installing the dash panel Removing dash panel WARNING! Disconnect earth strap from the battery before commencing work on the electrical system. Remove steering wheel ⇒ Chapter 69-3.
  • Page 220 FABIA 2000 Body Work Removing light switch ⇒ Electrical System; – Rep. Gr. 96. – Release fuse box from the dash panel. – Unclip diagnostic connection from glove compartment on driver's side -1-. – Unscrew bolts -3-. – Remove bottom dash panel -2-.
  • Page 221 FABIA 2000 Body Work – Pull off trim for heater control -3-. – Release screws -4-. – Release heater control -2- from dash panel -1-. – Unscrew screws -arrows- and release the centre part of the dash panel -1-. –...

  • Page 222: Removing And Installing The Central Tube/Dash Panel

    FABIA 2000 Body Work – Screw out screws -arrows- (tightening torque 2 Nm). – Pull off dash panel -1- from cross member -2- and re- move from the vehicle. Installing dash panel Installation is carried out in the reverse order.

  • Page 223: Removing And Installing The Convenience System Central Control Unit

    FABIA 2000 Body Work – Remove screws -arrows- for dash panel support (4 Nm). – Removing the fixing screws for the steering column on the central tube of the dash panel ⇒ Running Gear; Rep. Gr. 48. – Remove fixing screws for central tube/dash panel -ar- rows- (12 Nm).
  • Page 224 FABIA 2000 Body Work 70-1 Dash panel Edition 10.03 page S00.5319.13.20...

  • Page 225: Door Trim Panels

    FABIA 2000 Body Work 70-2 Door trim panels Summary of components of front door trim panels 1 - Door 2 - Plastic spreading nut 3 - Recessed handle cover 4 - Recessed handle 5 - Door trim panel removing and installing ⇒...
  • Page 226 FABIA 2000 Body Work such a way that the retaining lug of the removal tool tangibly interlocks with the recessed handle cover. – Pull out the removal tool -V 19L 193- from the door trim panel -arrow B- and release the recessed handle cover -1- upwards.

  • Page 227: Summary Of Components Of Rear Door Trim Panels

    FABIA 2000 Body Work – Unclip trim -1-. – Release screws -arrows-. – Unclip door trim panel -2- at the sides. – Unhook the activation control cable of the door open- – Disconnect plug connection for clearance light -3-. –...

  • Page 228: Removing And Installing The Rear Door Trim Panel

    FABIA 2000 Body Work Removing and installing the rear door trim panel Removing – Place the removal tool -V 19L 193- in the opening of the lower part of the recessed handle -arrow A- in such a way that the retaining lug of the removal tool tangibly interlocks with the recessed handle cover.

  • Page 229: Pillar And Side Trim Panels

    FABIA 2000 Body Work 70-3 Pillar and side trim panels Removing and installing top trim panel of pillar A Removing – Pull off door seal -3- from pillar side A. – Pull off top trim panel -1- from pillar A.

  • Page 230: Summary Of Components Of Trim Panels Of Pillar B

    FABIA 2000 Body Work Summary of components of trim panels of pillar B 1 - Top trim panel removing: – Removing seat belt deflec- tion ⇒ Chap. 69-1. – Remove top trim panel start- ing from the top of pillar B.

  • Page 231: Removing And Installing Top Trim Panel Of Pillar C

    FABIA 2000 Body Work – Pull off top part of bottom trim panel -1- in direction of the tailgate. – Insert a long screwdriver into the retaining clips and release the clips -Arrow A-. – Grab the trim panel -1- at the loose part and loosen bottom part of trim panel by pulling upwards -Arrow B- (if necessary slacken with screwdriver).

  • Page 232: Removing And Installing Top Trim Panel Of Pillar C (Fabia Combi)

    FABIA 2000 Body Work Removing – Unscrew nuts -2-. – Swivel out the bottom of trim panel C -1- from the lug- gage compartment cover support. Installing Installation is carried out in the reverse order. Removing and installing top trim panel...

  • Page 233: Removing And Installing Top Trim Panel Of Pillar D

    FABIA 2000 Body Work Removing and installing top trim panel of pillar D Removing – Release the fixing screw -arrow- of the top trim panel of pillar D. – Pull off top trim panel from pillar D. Installing – When fitting the trim panel replace clips in the trim panel of pillar D or replace with new ones.

  • Page 234: Summary Of Components Of Entrance Plate

    FABIA 2000 Body Work Summary of components of entrance plate 1 - Entrance plate removing: – Remove bottom trim panel of pillar A ⇒ Chapter 70-3. – Remove bottom trim panel of pillar B ⇒ Chapter 70-3. – Release entrance plate with clips ⇒...

  • Page 235: Removing And Installing The Tailgate/Luggage Compartment Cover (Praktik)

    FABIA 2000 Body Work Removing and installing the tailgate/lug- gage compartment cover (Praktik) Removing – Release screws -1- (5 Nm). – Remove cover -2-. Installing Installation is carried out in the reverse order. 70-3 Edition 01.05 Pillar and side trim panels page S00.5319.15.20...
  • Page 236 FABIA 2000 Body Work 70-3 Pillar and side trim panels Edition 01.05 page S00.5319.15.20...

  • Page 237: Door Trim Panels In The Luggage Compartment

    FABIA 2000 Body Work 70-4 Door trim panels in the luggage compartment Summary of components of luggage compartment cover 1 - Screw 2 - Support for luggage compart- ment cover removing: Release screws ⇒ item 1. – – Pull off support from the top of trim panel of pillar C.

  • Page 238: Summary Of Components Of Side Trim Panel Of Luggage Compartment

    FABIA 2000 Body Work Summary of components of side trim panel of luggage compartment 1 - Side luggage compartment cover removing: – Release seat bench and backrest and fold forward. – Remove luggage compart- ment side trim panel with re- taining clips ⇒...

  • Page 239: Removing And Installing Bases For Luggage Compartment Floor

    FABIA 2000 Body Work Removing and installing bases for lug- gage compartment floor Removing – Fold seat bench and backrests at the rear forwards ⇒ Chapter 72-2. – Pull out the base for the luggage compartment floor -1- towards the top.

  • Page 240: Summary Of Components Of Rear Cargo Opening Cover

    FABIA 2000 Body Work Summary of components of rear cargo opening cover 1 - Cargo opening cover right Left cargo opening cover is a mirror image removing: – Remove centre cargo open- ing cover ⇒ item 4. – Separate right cargo opening cover from clips ⇒...

  • Page 241: Summary Of Components Of Trim Panels Of Tailgate

    FABIA 2000 Body Work Summary of components of trim panels of tailgate 1 - Tailgate 2 - Insert nut 3 - Opening for pull loop 4 - Trim panel of tailgate removing: – Pull off trim panel of tailgate. Installing: –...

  • Page 242: Removing And Installing Holder For Luggage Compartment Cover (Estate Car)

    FABIA 2000 Body Work Removing and installing holder for lug- gage compartment cover (estate car) Removing – Unclip belt from holder for luggage compartment cov- er -1-. – Release screws -arrows-. – Unclip and pull off the light -2-. –...

  • Page 243: Removing And Installing The Bonnet At The Rear (Praktik)

    FABIA 2000 Body Work Removing and installing the bonnet at the rear (Praktik) Removing – Release screws -1- (5 Nm). – Take out the trim panel -2-. Installing Installation is carried out in the reverse order. Removing and installing the bonnet at...
  • Page 244 FABIA 2000 Body Work Removing and installing the finishing strip Removing – Release screws -2- (1.5 Nm). – Remove the strip -1-. Installing Installation is carried out in the reverse order. 70-4 Door trim panels in the luggage compartment Edition 02.02 page S00.5319.09.20...

  • Page 245: Moulded Headliner

    FABIA 2000 Body Work 70-5 Moulded headliner Removing and installing moulded head- liner Removing – First check whether a radio set with anti-theft coding has been fitted. If this is the case obtain coding. – Disconnect earth strap of the battery.

  • Page 246: Removing And Installing The Moulded Headliner (Praktik)

    FABIA 2000 Body Work Removing top trim panel of pillar B ⇒ Chap. 70-3. – Removing trim panel of pillar A ⇒ Chapter 70-3. – Removing top trim panel of pillar C ⇒ Chap. 70-3. – – Pull off the trim of the sliding roof opening (only for ve- hicles with a sliding roof).
  • Page 247 FABIA 2000 Body Work – Release screws -arrows- (1.5 Nm). – With the assistance of a second mechanic (risk of fracture) lower the moulded headliner -1- and remove from vehicle. Installing Installation is carried out in the reverse order. 70-5 Edition 01.05...

  • Page 248: Summary Of Components Of The Moulded Headliner Noise Insulation Panels (Fabia Combi) Page

    FABIA 2000 Body Work Summary of components of the moulded headliner noise insulation panels (Fabia Combi) 1 - Roof 2 - Noise insulation panel ♦ adhesive 3 - Moulded headliner 70-5 Moulded headliner Edition 01.05 page S00.5319.15.20...

  • Page 249: 72 - Seat Racks

    FABIA 2000 Body Work 72 – Seat racks 72-1 Front seats Removing and installing the front seats Removing Note ♦ The seat is removed together with the guide rails. ♦ Additional operations should be carried out after the battery earth strap has been disconnected and con- nected ⇒...

  • Page 250: Removing And Installing The Grip For The Seat Height Adjuster

    FABIA 2000 Body Work – Release fixing screws at rear -2- (24 Nm). – Remove seat from vehicle. Installing Installation is carried out in the reverse order. Vehicles with side airbags – Switch off the ignition before attaching the battery.
  • Page 251 FABIA 2000 Body Work – Disconnect the plug connections for seat heating (if applicable) -3- and -4- and for side airbag -2- under- neath the seat from the plug connection. – Disconnect the plug connection (if applicable) on the heating control.

  • Page 252: Removing And Installing Seat Height Adjusting Elements

    FABIA 2000 Body Work WARNING! Nobody should be in the vehicle when the battery is being connected. When manipulating a seat fitted with a side airbag observe the safety instructions ⇒ Chapter 69-3. Removing and installing seat height ad- justing elements Removing Remove front seat ⇒...

  • Page 253: Rear Seats

    FABIA 2000 Body Work 72-2 Rear seats Removing and installing seat bench and backrest Removing seat – Pull seat forwards and fold open -arrows-. – Push out hooks -1- from lugs -2- and remove seat from vehicle. Installing seat Installation is carried out in the reverse order.

  • Page 254: Removing And Installing The Rear Armrests

    FABIA 2000 Body Work Removing and installing the rear arm- rests Removing – Tilt forward the backrest -1-, unlock the cover -2- and unhook out of the clips -arrows-. Installing Installation is carried out in the reverse order. 72-2 Rear seats Edition 03.02...

  • Page 255: 74 - Seat Upholstery, Covers

    FABIA 2000 Body Work 74 – Seat Upholstery, Covers 74-1 Front seat upholstery and covers Assembly overview of covers and uphol- stery for front seats Special tools, test and measuring equipment and auxiliary items required ♦ Upholstery retaining clip pliers, e.g. -V.A.G 1634- ♦...

  • Page 256: Assembly Overview Of Covers And Upholstery For Backrests

    FABIA 2000 Body Work Assembly overview of covers and uphol- stery for backrests Vehicles with side airbag and seat heating Note Two mechanics are required to fit the cover. WARNING! Observe the safety instructions for working with airbags ⇒ Chapter 69-3.
  • Page 257 FABIA 2000 Body Work – Remove cover up to approx. – Remove dummy plugs from the holes in the bottom section of the backrest and unhook the longitudinal wires of the backrest rack -3-. – Cut through upholstery retaining clips -9-.
  • Page 258 FABIA 2000 Body Work 74-1 Front seat upholstery and covers Edition 02.02 page S00.5319.09.20...

  • Page 259: Rear Seat Upholstery And Covers

    FABIA 2000 Body Work 74-2 Rear seat upholstery and covers Assembly overview of covers and upholstery for rear seats 1 - Cover removing: – Unhook clamping section -3- from wire frame -7-. – Section upholstery retaining clips -5- and remove cover from upholstery -6-.

  • Page 260: Assembly Overview Of Covers And Upholstery For Rear Backrest

    FABIA 2000 Body Work Assembly overview of covers and upholstery for rear backrest 1 - Headrest 2 - Tension spindle 3 - Guide press catch peg with a screwdriver and remove guide 4 - Sealing sleeve 5 - Guide 6 - Foam upholstery...

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