Cmv1-Xpxxs-Xx Plug Connector - Mitsubishi Electric MDS-E Series Instruction Manual

MDS-E/EH Series Instruction Manual
10 Appx. 1: Cable and Connector Assembly

10.1 CMV1-xPxxS-xx Plug Connector

This section explains how to assemble the wire to CMV1 plug connector.
(1) Cutting a cable
Cut the cable to the following dimensions:
(Note) Not to change cable length.
Cable length after cutting
connector name
CMV1-SPxxS-xx
CMV1-APxxS-xx
(2) Inserting parts
Insert the clamp nut, the cable clamp, the bushing and the back
shell, in that order, to the cable.
(Note) Pay attention to the direction each part is inserted.
Make sure that every part is inserted.
(3) Stripping a cable
Strip the cable's sheath to the A length, cut the wire set at its root and strip the core wire to the B length.
(Note) Make sure to strip the cable to the correct length.
Do not leave cutting or scratch to the cable core.
* When making CMV1-xP10S-xx, strip the cable for No. 10 terminal in a way that the A length becomes
1mm longer than that of other cores.
(This is to prevent excessive tension of the core when inserting the contact to the housing in the next
process.)
Core wire
(4) Soldering a contact
Apply preliminary soldering to each contact and to the cable's core wire, then solder the core wire to the contacts.
IB-1501229-F
Cable length after cutting [mm]
40±0.5 + Cable length
47±0.5 + Cable length
Cable clamp
Bushing
Clamp nut
Back shell
A
(A+1mm for No. 10 terminal
Sheath
only)
B
Cable core
Connector name Applicable contact
CMV1-xP2S-xx CMV1-#22BSC-S2
CMV1-xP10S-xx CMV1-#22ASC-S1
Cable
Cable clamp
Clamp nut
Cable
Bushing
Angle
back shell
Cable length after stripping
Connector name
CMV1-SPxxS-xx
CMV1-APxxS-xx
Applicable wire
AWG16 or below
AWG20 or below
464
Cable length
Cable length
A [mm] B [mm]
21.5 to22.5
4.5 to 5.0
28.5to 29.5