COVERS ............................................................................................................................................................. 1-1

1-2

FRAME .............................................................................................................................................................. 1-3

1-3

HEAD CARRIAGE ............................................................................................................................................... 1-5

1-4

DRIVE UNIT ....................................................................................................................................................... 1-7

1-5

CHASSIS ............................................................................................................................................................ 1-9

1-6

PINCH ROLLER ................................................................................................................................................1-11

1-7

WIPE SYSTEM .................................................................................................................................................. 1-12

1-8

CAP SYSTEM ................................................................................................................................................... 1-13

1-9

INK SYSTEM .................................................................................................................................................... 1-14

1-10 STAND ............................................................................................................................................................. 1-15

1-11 TU CONTROLLER ............................................................................................................................................ 1-17

1-12 ACCESSORIES .................................................................................................................................................. 1-18

2 Electrical Section

2-1

WIRING MAP ...................................................................................................................................................... 2-1

2-2

MAIN BOARD ..................................................................................................................................................... 2-3

2-3

HEAD BOARD .................................................................................................................................................. 2-14

2-4

SERVO BOARD ............................................................................................................................................... 2-25

2-5

HEATER BOARD ............................................................................................................................................... 2-31

2-6

INK SYSTEM BOARD ...................................................................................................................................... 2-34

2-7

SUB BOARD ..................................................................................................................................................... 2-36

2-8

TAKEUP BOARD .............................................................................................................................................. 2-41

2-9

MAINTENANCE PARTS LIST .......................................................................................................................... 2-43

3 Replacement of Main Parts

3-1

HEAD REPLACEMENT ...................................................................................................................................... 3-4

3-2

WIPER REPLACEMENT .................................................................................................................................. 3-10

3-3

CAP TOP REPLACEMENT .............................................................................................................................. 3-12

3-4

CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-17

3-5

PUMP REPLACEMENT ................................................................................................................................... 3-23

3-6

INK TUBE REPLACEMENT ............................................................................................................................. 3-28

3-7

BOARDS REPLACEMENT (HEAD / SERVO / MAIN / SW POWER SUPPLY) ................................................ 3-33

3-8

BATTERY REPLACEMENT .............................................................................................................................. 3-48

3-9

CARRIAGE BELT REPLACEMENT ................................................................................................................. 3-51

3-10 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-56

3-11 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-58

3-12 TAKE-UP BOARD REPLACEMENT ................................................................................................................. 3-59

4 Adjustment

4-1

SERVICE MODE ................................................................................................................................................ 4-1

4-2

HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-16

4-3

HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-23

4-4

HEAD ALIGNMENT ........................................................................................................................................... 4-25

4-5

LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-36

4-6

PAPER SIDE SENSOR ADJUSTMENT ........................................................................................................... 4-38

4-7

LINEAR ENCODER SETUP ............................................................................................................................. 4-40

4-8

CAP HEIGHT ADJUSTMENT ........................................................................................................................... 4-42

4-9

CALIBRATION .................................................................................................................................................. 4-44

4-10 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-46

4-11 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-49

4-12 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-56

5 Supplemental Information

5-2

SPECIAL TOOLS ................................................................................................................................................. 5-1

5-1

SENSOR MAP ..................................................................................................................................................... 5-2

6 Troubleshooting

6-1

WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING ................. 6-1

6-2

PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2

6-3

SHIFTING IN PRINTING / COLOR SHIFTING .................................................................................................... 6-3

6-4

INK DROPS ON THE MEDIA .............................................................................................................................. 6-3

6-5

VERTICAL BANDING .......................................................................................................................................... 6-3

6-6

MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING

AFTER LEAVING THE MACHINE UNUSED FOR A LONG TIME ................................................................................. 6-4

6-7

MEDIA SKEW ...................................................................................................................................................... 6-4

6-8

MOTOR ERROR ................................................................................................................................................. 6-5

6-9

HEATER / DRYER TEMPERATURE DOES NOT GO UP ................................................................................... 6-6

6-10 THE BLOWER FAN DOES NOT OPERATE ....................................................................................................... 6-6

6-11 THE TAKE-UP UNIT DOES NOT OPERATE ...................................................................................................... 6-6

6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) ....................................................... 6-6

6-13 ERROR MESSAGE ............................................................................................................................................. 6-7

6-14 SERVICE CALL ................................................................................................................................................... 6-7

7 Service Activities

7-1

INSTALLATION CHECK LIST ............................................................................................................................. 7-1

7-2

MAINTENANCE CHECK LIST .......................................................................................................................... 7-12

7-3

SPECIFICATION ............................................................................................................................................... 7-13

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