YASKAWA DX200 Instructions Manual
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YASKAWA DX200 Instructions Manual

For explosion-proof specifications
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See also: Operator's Manual , Instruction Manual
DX200
INSTRUCTIONS
FOR EXPLOSION-PROOF SPECIFICATIONS
(External Axis Motor Unit : PMU3704)
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
□□□
MOTOMAN-
INSTRUCTIONS
□□□
MOTOMAN-
INSTRUCTIONS
PMU3704 EXTERNAL AXIS MOTOR UNIT
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL (for each purpose)
DX200 MAINTENANCE MANUAL
DX200 INSTRUCTIONS SUPPLEMENTARY FOR □□□ CONTROLLER FOR PAINTING
The DX200 operator's manuals above correspond to specific usage. Be sure to use the appropriate manual.
FOR EXPLOSION-PROOF SPECIFICATION
FOR EXPLOSION-PROOF SPECIFICATION
Part Number: 174117-1CD
Revision: 0
MANUAL No.
HW1483325
2
1/33

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Summary of Contents for YASKAWA DX200

  • Page 1 DX200 OPERATOR’S MANUAL (for each purpose) DX200 MAINTENANCE MANUAL DX200 INSTRUCTIONS SUPPLEMENTARY FOR □□□ CONTROLLER FOR PAINTING The DX200 operator’s manuals above correspond to specific usage. Be sure to use the appropriate manual. Part Number: 174117-1CD Revision: 0 MANUAL No.
  • Page 2 Motoman robots, related equipment and software This manual is copyrighted property of Yaskawa and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for easy access but you may not copy the PDF files to another website, blog, cloud storage site or any other means of storing or distributing online content.
  • Page 3 • sure to understand its contents before handling the DX200.  General items related to safety are listed in the Chapter 1: Safety of the DX200 instructions. To ensure correct and safe operation, carefully read the DX200 instructions before reading this manual.
  • Page 4 NEVER ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR REPAIR THE EQUIPMENT! We recommend approved Yaskawa training courses for all personnel involved with the operation, programming, or repair of the equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules.
  • Page 5 174117-1CD Contents Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the DX200. In this manual, the Notes for Safe Operation are classified as “DANGER”, “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED” Indicates a imminent hazardous situation which, if...
  • Page 6 Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there is a problem. The emergency stop buttons are located on the right of front door of the DX200 and the programming pendant.
  • Page 7 – Check for damage to insulation and sheathing of external wires. – Always return the programming pendant to the hook on the cabinet of the DX200 • after use. The programming pendant can be damaged if it is left in the manipulator's work area, on the floor, or near fixtures.
  • Page 8 Access this information on the Programming Pendant’s LCD display screen by selecting {MAIN MENU} - {SYSTEM INFO} - {VERSION} • Robot Serial Number Located on the robot data plate • Robot Sales Order Number Located on the DX200 controller data plate HW1483325 8/33...

  • Page 9: Table Of Contents

    Turning ON the Power Supply ..................7-1 7.1 Turning ON the Main Power Supply ................7-1 7.2 Air purge ........................7-1 Inspections ........................8-1 8.1 Regular Inspection Item ....................8-1 Maintenance ........................9-1 9.1 Maintenance for DX200 ....................9-1 HW1483325 9/33...

  • Page 10: Introduction

    Before using this product, read this manual and all other documents carefully to ensure knowledge about the product and safety, including all the cautions. As seen in the figure below, the DX200 consists of the painting unit part and the standard unit part. Emergency Stop Switch...

  • Page 11: Indications On Explosion-Proof Devices

    Following warning labels are attached to the DX200. Always follow the warnings on the labels. Also, an identification label with important information is placed on the body of the DX200. Prior to operating the DX200, confirm the contents. Label B Label A...

  • Page 12: Hw1483325

    Note 2: The place of production may be replaced with the following address in case it is the ATEX-approved one. WARNINGS: YASKAWA ELECTRIC CORPORATION 2-1 Kurosaki shiroishi, Yahatanishi-ku Kitakyushu 806-0004 Japan Note 3: This part may be replaced with the following one.

  • Page 13: Hw1483325

    174117-1CD 2 Indications on Explosion-Proof Devices Fig: Label 1 ( Indications on Rating) Fig: Label A: Caution Label Fig: Label B: Type of Painting Unit 図：ラベルＢ：塗装ユニット型式銘板 Fig: Label D: Warning Label Fig: Label C: Order Number Label HW1483325 13 /33...

  • Page 14: Standards

    Atmospheres with Collection of Examples - Explosion Protection Guidelines - (EX-Directives)". In special cases, or if you are not sure about the specification of areas with the risk of explosion, contact the competent authorities or Yaskawa and have them decide. Use in Hazardous Areas Following explosion-proof markings are attached on the painting unit.

  • Page 15: System Configuration

    174117-1CD 3 System configuration 3 System configuration Fig 3-1:System Configuration(PMU3704-***) （＊） (*) When using Explosion-proof programming pendant. Note.1) The programming pendant is equipped with either non- explosion-proof type or explosion-proof type. HW1483325 15 /33...

  • Page 16: Basic Specifications

    A-class grounding with ground resistance of 10 or less Grounding (Connected to the back side of the painting unit) Note 1: Dimensions are subject to change depending on the type of the DX200. Note 2: Mass is subject to change depending on the specifications of the DX200 HW1483325...

  • Page 17: Installation

    • It must be a place with little dirt, dust, or water. • No flammable or corrosive liquids or gases, etc. in the area. • Little jarring or potential for striking of the DX200 (under 0.5G oscillation). • No large electric noise source nearby.

  • Page 18: Location

    ・ Install the DX200 in a location where the manipulator can be clearly seen during operation and can be operated safely. ・ Install the DX200 in a location where it can be easily inspected with its door open. (Make sure to keep the maintenance area.) ・...

  • Page 19: Installation Method

    • Do not climb on top of the DX200. Failure to observe this caution may result in injury or damage. Fix the DX200 to the floor or baseplate by using four user-supplied brackets made according to the specifications shown below.

  • Page 20: Connection

    174117-1CD 6 Connection 6 Connection Connection Methods A connection diagram for the manipulator, manipulator cable, primary power cable, programming pendant, pressure switch unit, and Intrinsically safe cable is shown below. Fig. 6-1: Cable connection (Non-explosion-proof programming pendant) Fig. 6-2: Cable connection (Explosion-proof programming pendant) Programming pendant cable HW1483325...
  • Page 21 174117-1CD 6 Connection 6.1.1 Connecting the primary power supply If the transformer unit is not attached to the DX200, refer to the “DX200 INSTRUCTIONS” to connect the primary power supply cable and ground wire. Table6-1: Power supply Power supply DX200 power supply specifications 3-phase 200V/220V AC（-15%,+10%）60Hz...
  • Page 22 ・When an external axis is added, the power capacity will also increase. In that case, contact your Yaskawa representative, or check the rated value shown on the label on the DX200 for the power capacity. ・When selecting a transformer, contact your Yaskawa representative.
  • Page 23 6.1.2 Connecting the Manipulator Cable Confirm the apparatus sign of the connector of the manipulator cable, connect the manipulator cable to the connectors on the back side of the DX200. （＊）The following connector layout and name depend on specification. EX-X13...
  • Page 24 174117-1CD 6 Connection 6.1.3 Connecting the Programming Pendant (1) Non-explosion proof programming pendant Connect the programming pendant cable to the connector on the door lower right side of the DX200. Guide key mark HW1483325 24/33...
  • Page 25 (2) Explosion proof programming pendant Connect a ground wire to the ground terminal (for the power supply barrier for explosion proof programming pendant) on the back side of the DX200 painting unit. MANDATORY ・ Ground resistance to be connected to the backside of the painting unit must be 10 ohms or less with independent ground connection.
  • Page 26 174117-1CD 6 Connection 6.1.4 Intrinsically safe cable Intrinsically safe cable is connected to the DX200 painting unit from pressure switch unit. Front inside Back side view 1. Draw the intrinsically safe cable into the painting unit through the cable inlets for intrinsically safe cable on the back side of the painting unit.
  • Page 27 Intrinsically safety (6BAR) change depending on the specifications. terminal block (*2) Crimped terminal shown below is recommended for connecting the relay barrier(6BAR) inside the DX200 Isolated Barrier (7BAR) Intrinsically Safety cable 1.25-MS3(J.S.T. CONNECTORS) (*3) Crimped terminal shown below is Grounding terminal part...

  • Page 28: Equipment Connection Diagram

    174117-1CD 6 Connection Equipment Connection Diagram 3.7kW 0.4kW Note: Above mentioned diagrams are examples among many HW1483325 28/33...
  • Page 29 174117-1CD 6 Connection 3.7kW 0.4kW Note: Above mentioned diagrams are examples among many HW1483325 29/33 6-10...

  • Page 30: Turning On The Power Supply

    ) The main power supply is turned ON when the main power supply switch on the front of the DX200 is turned to the "ON" position, and the initial diagnosis and the current position setting begin.

  • Page 31: Inspections

    Regular Inspection Item Item Operation Remarks Check whether it is completely closed. DX200 front door Check whether the gasket is not damaged. -Inside the DX200 Check whether it is functioning When the power is turned -Duct fan at the backside normal.

  • Page 32: Maintenance

    9 Maintenance Maintenance for DX200 WARNING • Turn OFF the power supply before opening the DX200 doors. Failure to observe this warning may result in electric shock. • To prevent anyone inadvertently turning ON the power supply during maintenance, put up a warning sign such as "DO NOT TURN ON THE POWER" at the primary power supply (knife switch, wiring circuit breaker, etc.) and at the...

  • Page 33: Hw1483325

    DX200 INSTRUCTIONS SUPPLEMENT FOR PAINTING APPLICATION Specifications are subject to change without notice For ongoing product modifications and improvement MANUAL No. HW1483325 33/33...

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