Page 1 Varispeed F7 INSTRUCTION MANUAL GENERAL PURPOSE INVERTER (CURRENT VECTOR CONTROL) MODEL : CIMR-F7A 200V CLASS 0.4 to 110kW (1.2 to 160kVA) 400V CLASS 0.4 to 300kW (1.4 to 510kVA) Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference.
Page 2: General Precautions
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa represen- tatives or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
Page 3: Safety Information
Safety Information The following conventions are used to indicate precautions in this manual. Failure to heed pre- cautions provided in this manual can result in serious or possibly even fatal injury or damage to the products or to related equipment and systems. Indicates precautions that, if not heeded, could possibly result in loss of life or serious injury.
Page 4: Safety Precautions
Safety Precautions Confirmations upon Delivery CAUTION • Never install an Inverter that is damaged or missing components. Doing so can result in injury. Installation CAUTION • Always hold the case when carrying the Inverter. If the Inverter is held by the front cover, the main body of the Inverter may fall, possibly resulting in injury. •...
Page 5 CAUTION • Tighten all terminal screws to the specified tightening torque. Otherwise, a fire may occur. • Do not connect AC power to output terminals U, V, and W. The interior parts of the Inverter will be damaged if voltage is applied to the output terminals. •...
Page 6: Maintenance And Inspection
Trial Operation WARNING • Check to be sure that the front cover is attached before turning ON the power supply. An electric shock may occur. • Do not come close to the machine when the fault reset function is used. If the alarmed is cleared, the machine may start moving suddenly.
Page 7 WARNING • Provide a separate holding brake if necessary. Always make any adjustments other than those involving the operation of the Inverter with the holding brake released. Failure to observe this caution may result in injury. • If using an Inverter with an elevator, take safety measures on the elevator to prevent the elevator from dropping.
Page 8: Warning Information And Position
Warning Information and Position There is warning information on the Inverter in the position shown in the following illustration. Always heed the warnings. Warning information position Warning information position Illustration shows the CIMR-F7A2022 Illustration shows the CIMR-F7A20P4 Warning Information WARNING Risk of electric shock.
Page 9: Warranty Information
Periodic inspections must be conducted by the customer. However, upon request, Yaskawa or one of Yaskawa’s Service Centers can inspect the product for a fee. In this case, if after confer- ring with the customer, a Yaskawa product is found to be defective due to Yaskawa workman- ship or materials and the defect occurs during the warranty period, then this fee will be waived and the problem remedied free of charge.
Page 10: Registered Trademarks
Registered Trademarks The following registered trademarks are used in this manual. DeviceNet is a registered trademark of the ODVA (Open DeviceNet Vendors Association, • Inc.). InterBus is a registered trademark of Phoenix Contact Co. • ControlNet is a registered trademark of ControlNet International, Ltd. •...
Page 11: Table Of Contents
Contents Safety Information ...................ii Safety Precautions ..................iii Warning Information and Position ..............vii Warranty Information ..................viii Registered Trademarks ..................ix Before Reading This Manual ................ix Handling Inverters ..............1-1 Varispeed F7 Introduction ................1-2 Varispeed F7 Applications ....................1-2 Varispeed F7 Models...................... 1-2 Confirmations upon Delivery ................
Page 12 Wiring..................2-1 Connections to Peripheral Devices ..............2-2 Connection Diagram..................2-3 Terminal Block Configuration................2-5 Wiring Main Circuit Terminals ...............2-6 Applicable Wire Sizes and Closed-loop Connectors ............2-6 Main Circuit Terminal Functions ................... 2-12 Main Circuit Configurations................... 2-13 Standard Connection Diagrams..................2-14 Wiring the Main Circuits....................2-15 Wiring Control Circuit Terminals ..............2-23 Wire Sizes and Closed-loop Connectors ..............
Page 13 Trial Operation .................4-1 Overview of Trial Operation Procedure ............4-2 Trial Operation Procedures ................4-3 Application Confirmation ....................4-3 Setting the Power Supply Voltage Jumper (400 V Class Inverters of 75 kW or Higher) 4-3 Power ON........................4-3 Checking the Display Status................... 4-4 Basic Settings.........................
Page 14 Run Command ...................6-15 Selecting the Run Command Source ................6-15 Stopping Methods..................6-17 Selecting the Stopping Method when a Stop Command is Sent........6-17 Using the DC Injection Brake..................6-22 Using an Emergency Stop .................... 6-24 Acceleration and Deceleration Characteristics...........6-25 Setting Acceleration and Deceleration Times ............... 6-25 Accelerating and Decelerating Heavy Loads (Dwell Function)........
Page 15 Inverter Protection..................6-77 Performing Overheating Protection on Mounted Braking Resistors ......6-77 Reducing Inverter Overheating Pre-Alarm Warning Levels ......... 6-78 Input Terminal Functions ................6-79 Temporarily Switching Operation between Digital Operator and Control Circuit Terminals ....................6-79 Blocking Inverter Outputs (Baseblock Commands)............6-80 Stopping Acceleration and Deceleration (Acceleration/Deceleration Ramp Hold) ..
Page 16 Using Inverters for Elevating Machines ............6-169 Brake ON/OFF Sequence...................6-169 Stall Prevention during Deceleration................6-171 Autotuning........................6-171 Braking Resistor Overheating Protection..............6-171 Momentary Power Loss Restart .................6-171 Torque Limit ........................6-171 I/O Open-phase Protection and Overtorque Detection..........6-172 External Baseblock Signal ..................6-172 Acceleration/Deceleration Time .................. 6-172 Magnetic Contactor on the Inverter’s Output-side ............
Page 17 Maintenance and Inspection ..........8-1 Maintenance and Inspection ................ 8-2 Outline of Free Warranty ....................8-2 Daily Inspection ......................8-2 Periodic Inspection ......................8-2 Periodic Maintenance of Parts ..................8-3 Procedure for Adjusting Constants after Replacement of Control Board ....... 8-3 Types and Number of Cooling Fans Used in the Drive ..........
Page 18 Wiring Examples..................10-20 Using a Braking Resistor Unit..................10-20 Using a Braking Unit and Braking Resistor Unit ............10-21 Using Braking Units in Parallel ...................10-22 Using a Braking Unit and Three Braking Resistor Units in Parallel ......10-23 Using a VS Operator....................10-24 Using Transistors for Input Signals and a 0-V Common in Sinking Mode with an Internal Power Supply....................10-25 Using Transistors for Input Signals and a +24-V Common in Sourcing Mode....
Page 19: Handling Inverters
Handling Inverters This chapter describes the checks required upon receiving or installing an Inverter. Varispeed F7 Introduction ..........1-2 Confirmations upon Delivery........1-4 Exterior and Mounting Dimensions......1-7 Checking and Controlling the Installation Site ...1-10 Installation Orientation and Space ......1-11 Removing and Attaching the Terminal Cover ....1-12 Removing/Attaching the Digital Operator and Front Cover............1-13 Removing and Attaching the Protection Cover ..1-17...
Page 20: Varispeed F7 Introduction
Voltage Motor Output Open Chassis Enclosed Wall-mounted Class Capacity Capacity Basic Model Number (IEC IP00) [IEC IP20, NEMA 1 (Type 1)] CIMR-F7 CIMR-F7A CIMR-F7A20P4 20P41 0.75 CIMR-F7A20P7 20P71 CIMR-F7A21P5 21P51 CIMR-F7A22P2 22P21 Remove the top and bottom cov- CIMR-F7A23P7 ers from the Enclosed Wall- 23P71 mounted model.
Page 21 Motor Output Open Chassis Enclosed Wall-mounted Class Capacity Capacity Basic Model Number (IEC IP00) [IEC IP20, NEMA 1 (Type 1)] CIMR-F7 CIMR-F7A CIMR-F7A40P4 40P41 0.75 CIMR-F7A40P7 40P71 CIMR-F7A41P5 41P51 Remove the top and bottom cov- CIMR-F7A42P2 42P21 ers from the Enclosed Wall-...
Page 22: Confirmations Upon Delivery
If you find any irregularities in the above items, contact the agency from which you purchased the Inverter or your Yaskawa representative immediately. Nameplate Information There is a nameplate attached to the side of each Inverter. The nameplate shows the model number, specifica- tions, lot number, serial number, and other information on the Inverter.
Page 23: Inverter Specifications
Confirmations upon Delivery Inverter Model Numbers The model number of the Inverter on the nameplate indicates the specification, voltage class, and maximum motor capacity of the Inverter in alphanumeric codes. CIMR - F7 A 2 0P4 Inverter Varispeed F7 Specification Max.
Page 24: Component Names
Component Names The external appearance and component names of the Inverter are shown in Fig 1.4. The Inverter with the ter- minal cover removed is shown in Fig 1.5. Top protective cover Mounting hole Inverter cover Cooling Mounting hole Front cover Front cover Digital...
Page 25: Exterior And Mounting Dimensions
Exterior and Mounting Dimensions Exterior and Mounting Dimensions Open Chassis Inverters (IP00) Exterior diagrams of the Open Chassis Inverters are shown below. * (10) for 200 V Class Inverters of 37 to 110 kW or 400 V Class Invert- ers of 75 to 160 kW. 200 V/400 V Class Inverters of 0.4 to 18.5 kW 200 V Class Inverters of 22 or 110 kW 400 V Class Inverters of 22 to 160 kW...
Page 26: Enclosed Wall-Mounted Inverters [Nema1 (Type 1)]
Enclosed Wall-mounted Inverters [NEMA1 (Type 1)] Exterior diagrams of the Enclosed Wall-mounted Inverters [NEMA1 (Type 1)] are shown below. Grommet * (7.5) for 200 V Class Inverters of 37 to 90 kW or 400 V Class Inverters of 75 to 160 kW. 200 V/400 V Class Inverters of 0.4 to 18.5 kW 200 V Class Inverters of 22 to 90 kW 400 V Class Inverters of 22 to 160 kW...
Page 27 Exterior and Mounting Dimensions Table 1.3 Inverter Dimensions (mm) and Masses (kg) Caloric Value Max. Dimensions (mm) Appli- Cool- Voltage cable Open Chassis (IP00) Enclosed Wall-mounted [NEMA1 (Type 1)] Total Heat Class Motor Exter Inter- Method Mount- Gen- Output W1 H1 H2 D1 W1 H0 H1 H2 H3 D1 prox.
Page 28: Checking And Controlling The Installation Site
Checking and Controlling the Installation Site Install the Inverter in the installation site described below and maintain optimum conditions. Installation Site Install the Inverter under the following conditions and a pollution level of 2 or less (UL standard). Table 1.5 Installation Site Type Ambient Operating Temperature Humidity...
Page 29: Installation Orientation And Space
Installation Orientation and Space Installation Orientation and Space Install the Inverter vertically so as not to reduce the cooling effect. When installing the Inverter, always provide the following installation space to allow normal heat dissipation. A mm min. B mm min. 30 mm min.
Page 30: Removing And Attaching The Terminal Cover
Removing and Attaching the Terminal Cover Remove the terminal cover to wire cables to the control circuit and main circuit terminals. Removing the Terminal Cover Inverters of 18.5 kW or Less Loosen the screws at the bottom of the terminal cover, press in on the sides of the terminal cover in the direc- tion indicated by arrow 1, and then lift the terminal cover up to an angle of about 30 degrees in the direction indicated by arrow 2.
Page 31: Removing/Attaching The Digital Operator And
Removing/Attaching the Digital Operator and Front Cover Removing/Attaching the Digital Operator and Front Cover The methods of removing and attaching the Digital Operator and Front Cover are described in this sec- tion. Inverters of 18.5 kW or Less To attach optional boards or change the terminal board connector, remove the Digital Operator and front cover in addition to the terminal cover.
Page 32: Removing The Front Cover
Removing the Front Cover Press the left and right sides of the front cover in the directions of arrows 1 and lift the bottom of the cover in the direction of arrow 2 to remove the front cover as shown in the following illustration. Fig 1.12 Removing the Front Cover (Model CIMR-F7A40P4 Shown Above) Mounting the Front Cover After wiring the terminals, mount the front cover to the Inverter by performing in reverse order to the steps to...
Page 33 Removing/Attaching the Digital Operator and Front Cover Fig 1.13 Mounting the Digital Operator 1. Do not remove or attach the Digital Operator or mount or remove the front cover using methods other than those described above, otherwise the Inverter may break or malfunction due to imperfect contact. 2.
Page 34: Inverters Of 22 Kw Or More
Inverters of 22 kW or More For Inverter with an output of 22 kW or more, remove the terminal cover and then use the following proce- dures to remove the Digital Operator and front cover. Removing the Digital Operator Use the same procedure as for Inverters with an output of 18.5 kW or less. Removing the Front Cover Lift up at the location label 1 at the top of the control circuit terminal board in the direction of arrow 2.
Page 35: Removing And Attaching The Protection Cover
Removing and Attaching the Protection Cover Removing and Attaching the Protection Cover Inverters of 18.5 kW or less have protection covers on the top and bottom as shown in Fig. 1.4.Always remove the protection covers before installing an Inverter of 18.5 kW or less in a panel. Use the following procedure to remove and attach a protection cover.
Page 36: Attaching The Protection Cover
Attaching the Protection Cover Top Protection Cover The protection cover has four hooks: two hooks on the bottom and two on the sides. Fit the bottom hooks into the holes, bend the cover slightly, and press the cover down until the hooks on the side snap. Holes for bottom hooks Fig 1.17 Attaching the Top Protection Cover (Model CIMR-F7A45P5 Shown Above) Bottom Protection Cover...
Page 37: Wiring
Wiring This chapter describes wiring terminals, main circuit terminal connections, main circuit termi- nal wiring specifications, control circuit terminals, and control circuit wiring specifications. Connections to Peripheral Devices......2-2 Connection Diagram ............2-3 Terminal Block Configuration ........2-5 Wiring Main Circuit Terminals ........2-6 Wiring Control Circuit Terminals ........2-23 Wiring Check .............2-31 Installing and Wiring Option Boards ......2-32...
Page 38: Connections To Peripheral Devices
Connections to Peripheral Devices Examples of connections between the Inverter and typical peripheral devices are shown in Fig 2.1. Power supply Molded-case circuit breaker or ground fault interrupter Magnetic con- tactor (MC) AC reactor for power factor improvement Zero phase reactor Braking resistor Input noise filter Inverter Varispeed F7 DC reactor for power factor improvement Ground Output noise filter Zero phase reactor Motor Ground Fig 2.1 Example Connections to Peripheral Devices...
Page 39: Connection Diagram
Connection Diagram Connection Diagram The connection diagram of the Inverter is shown in Fig 2.2. When using the Digital Operator, the motor can be operated by wiring only the main circuits. Thermal relay trip contact Thermal switch contact Braking Unit (optional) Level Motor...
Page 40 1. Control circuit terminals are arranged as shown below. Inverters with SPEC: C or earlier IMPORTANT Inverters with SPEC: E or later and −V terminals are 20 mA. Do not short-circuit between the +V, −V, 2. The output current capacity of the +V and AC terminals.
Page 41: Terminal Block Configuration
Terminal Block Configuration Terminal Block Configuration The terminal arrangement for 200 V Class Inverters are shown in Fig 2.3 and Fig 2.4. E (G) RP R+ R- S+ S- MB MC M2 E (G) Control circuit terminals Main circuit terminals Charge indicator Ground terminal Fig 2.3 　Terminal Arrangement (200 V Class Inverter with SPEC: E or later for 0.4 kW Shown Above)
Page 42: Wiring Main Circuit Terminals
Wiring Main Circuit Terminals Applicable Wire Sizes and Closed-loop Connectors Select the appropriate wires and crimp terminals from Table 2.1 to Table 2.3. Refer to instruction manual TOBPC72060000 for wire sizes for Braking Resistor Units and Braking Units. Table 2.1 200 V Class Wire Sizes Recom- Possible Inverter...
Page 43 Wiring Main Circuit Terminals Table 2.1 200 V Class Wire Sizes (Continued) Recom- Possible Inverter Tightening mended Termi- Wire Sizes Wire Size Model Terminal Symbol Torque Wire Type Screws CIMR- (N•m) (AWG) (AWG) 60 to 100 R/L1, S/L2, T/L3, 1 U/T1, 17.6 to 22.5 (2/0 to 4/0) (2/0)
Page 44 Table 2.2 400 V Class Wire Sizes Recom- Possible Inverter Tightening mended Termi- Wire Sizes Model Terminal Symbol Torque Wire Size Wire Type Screws CIMR- (N•m) (AWG) (AWG) R/L1, S/L2, T/L3, 2, B1, B2, 2 to 5.5 U/T1, V/T2, W/T3 F7A40P4 1.2 to 1.5 (14 to 10)
Page 45 Wiring Main Circuit Terminals Table 2.2 400 V Class Wire Sizes (Continued) Recom- Possible Inverter Tightening mended Termi- Wire Sizes Wire Size Model Terminal Symbol Torque Wire Type Screws CIMR- (N•m) (AWG) (AWG) 50 to 60 R/L1, S/L2, T/L3, 1, U/T1, V/T2, 9.0 to 10.0 (1 to 1/0) W/T3, R1/L11, S1/L21, T1/L31...
Page 46 Table 2.2 400 V Class Wire Sizes (Continued) Recom- Possible Inverter Tightening mended Termi- Wire Sizes Wire Size Model Terminal Symbol Torque Wire Type Screws CIMR- (N•m) (AWG) (AWG) 100 to 325 150 × 2P R/L1, S/L2, T/L3 78.4 to 98 (4/0 to 600) (300 ×...
Page 47 Wiring Main Circuit Terminals Table 2.3 Closed-loop Connector Sizes (JIS C2805) (200 V Class and 400 V Class) Terminal Screws Size Wire Thickness (mm M3.5 1.25 to 3.5 1.25 to 4 M3.5 1.25 to 3.5 0.75 1.25 to 4 M3.5 1.25 to 3.5 1.25 1.25 to 4...
Page 48: Main Circuit Terminal Functions
Main circuit terminal functions are summarized according to terminal symbols in Table 2.4. Wire the terminals correctly for the desired purposes. Table 2.4 Main Circuit Terminal Functions (200 V Class and 400 V Class) Model: CIMR-F7A □ Purpose Terminal Symbol...
Page 49: Main Circuit Configurations
Power Control supply circuits Note Consult your Yaskawa representative before using 12-phase rectification. * These terminals are wired before shipment. When using DC power for the main circuit power supply, remove the wires between R-r/ and S- / , then,...
Page 50: Standard Connection Diagrams
Standard Connection Diagrams Standard Inverter connection diagrams are shown in Fig 2.5. The connections depend on the Inverter capacity. CIMR-F7A20P4 to 2018 and 40P4 to 4018 CIMR-F7A2022, 2030, and 4022 to 4055 Braking Resistor Unit (optional) Braking Resistor DC reactor Unit (optional) Braking Unit (optional)
Page 51: Wiring The Main Circuits
Wiring Main Circuit Terminals Wiring the Main Circuits This section describes wiring connections for the main circuit inputs and outputs. Wiring Main Circuit Inputs Observe the following precautions for wiring the main circuit power supply inputs. Installing a Molded-case Circuit Breaker Always connect the power input terminals (R, S, and T) and power supply via a molded-case circuit breaker (MCCB) suitable for the Inverter.
Page 52 Installing a Magnetic Contactor If the power supply for the main circuit is to be shut off during a sequence, a magnetic contactor can be used. When a magnetic contactor is installed on the primary side of the main circuit to forcibly stop the Inverter, however, the regenerative braking does not work and the Inverter will coast to a stop.
Page 53 Wiring Main Circuit Terminals Incorrect Noise Filter Installation • Power MCCB supply Inverter MCCB General- Other purpose controllers noise filter Power MCCB supply General- purpose Inverter noise filter MCCB Other controllers Do not use general-purpose noise filters. No general- purpose noise filter can effectively suppress noise generated from the Inverter.
Page 54 When using an magnetic contactor to switch to a commercial power supply, stop the Inverter and motor before operating the magnetic contactor. Use the speed search function if the magnetic contactor is operated during operation. If measures for momentary power interrupts are required, use a delayed release magnetic contactor. Installing a Thermal Overload Relay This Inverter has an electronic thermal protection function to protect the motor from overheating.
Page 55: Ground Wiring
Wiring Main Circuit Terminals Countermeasures Against Radio Interference Radio noise is generated from the Inverter as well as from the input and output lines. To reduce radio noise, install noise filters on both input and output sides, and also install the Inverter in a totally enclosed steel box. The cable between the Inverter and the motor should be as short as possible.
Page 56 Connecting the Braking Resistor (ERF) A Braking Resistor that mounts to the Inverter can be used with 200 V and 400 V Class Inverters with outputs from 0.4 to 3.7 kW. Connect the braking resistor as shown in Fig 2.13. Table 2.7 L8-01 (Protect selection for internal DB resistor) 1 (Enables overheat protection)
Page 57 Wiring Main Circuit Terminals To prevent the Unit from overheating, design the sequence to turn OFF the power supply for the thermal over- load relay trip contacts of the Unit as shown in Fig 2.14. 200 V and 400 V Class Inverters with 0.4 to 18.5 kW Output LKEB Braking Resistor Unit Thermal overload...
Page 58 Braking resistor overheat- Braking resistor overheat- Braking resistor overheat- ing contacts (Thermal pro- ing contacts (Thermal pro- ing contacts (Thermal pro- tector contacts) tector contacts) tector contacts) Braking Braking Braking Resistor Resistor Resistor Unit Unit Unit Inverter Braking Unit #2 Braking Unit #3 Braking Unit #1 Cooling fin overheating con-...
Page 59: Wiring Control Circuit Terminals
Wiring Control Circuit Terminals Wiring Control Circuit Terminals Wire Sizes and Closed-loop Connectors For remote operation using analog signals, keep the control line length between the Digital Operator or opera- tion signals and the Inverter to 50 m or less, and separate the lines from high-power lines (main circuits or relay sequence circuits) to reduce induction from peripheral devices.
Page 60: Wiring Method
Straight Solderless Terminals for Signal Lines Models and sizes of straight solderless terminal are shown in the following table. Table 2.10 Straight Solderless Terminal Sizes Model Manufacturer Wire Size mm (AWG) 0.25 (24) AI 0.25 - 8YE 12.5 0.5 (20) AI 0.5 - 8WH 0.75 (18) AI 0.75 - 8GY...
Page 61: Control Circuit Terminal Functions
Wiring Control Circuit Terminals Control Circuit Terminal Functions The functions of the control circuit terminals are shown in Table 2.11. Use the appropriate terminals for the correct purposes. Table 2.11 Control Circuit Terminals Signal Name Function Signal Level Type Forward Run/Stop Command Forward run when ON; stopped when OFF. Reverse Run/Stop Command Reverse run when ON;...
Page 62 Table 2.11 Control Circuit Terminals (Continued) Signal Name Function Signal Level Type Fault output signal (NO con- tact) Fault when CLOSED across MA and MC Dry contacts Fault when OPEN across MB and MC Contact capacity: Fault output signal (NC con- 10 mA min., 1 A max.
Page 63 Wiring Control Circuit Terminals Shunt Connector CN5 and DIP Switch S1 The shunt connector CN 5 and DIP switch S1 are described in this section. Terminating resistance Analog input switch : Factory settings Note: Refer to Table 2.12 for S1 functions and to Table 2.13 for CN5 functions.
Page 64 Sinking/Sourcing Mode The input terminal logic can be switched between sinking mode (0-V common) and sourcing mode (+24-V common) if shunt connector CN5 is used. An external 24-V power supply is also supported, providing more freedom in signal input methods. Table 2.13 Sinking/Sourcing Mode and Input Signals Internal Power Supply External Power Supply...
Page 65: Control Circuit Terminal Connections
Wiring Control Circuit Terminals Control Circuit Terminal Connections Connections to Inverter control circuit terminals are shown in Fig 2.22. Inverter CIMR-F7A2022 Forward Run/Stop Reverse Run/Stop Thermal switch contact for Braking Unit External fault Fault reset Multi-step command 1 Multi-function (Main speed switching) contact input Multi-step speed Defaults...
Page 66: Control Circuit Wiring Precautions
Control Circuit Wiring Precautions Observe the following precautions when wiring control circuits. Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, • W/T3, 2, and 3) and other high-power lines. Separate wiring for control circuit terminals MA, MB, MC, M1, and M2 (contact outputs) from wiring to •...
Page 67: Wiring Check
Wiring Check Wiring Check Checks Check all wiring after wiring has been completed. Do not perform a buzzer check on control circuits. Perform the following checks on the wiring. Is all wiring correct? • Have any wire clippings, screws, or other foreign material been left? •...
Page 68: Installing And Wiring Option Boards
Installing and Wiring Option Boards Option Board Models and Specifications Up to three option boards can be mounted in the Inverter. You can mount up one board into each of the three places on the control board (A, C, and D) shown in Fig 2.24. Table 2.14 lists the type of option boards and their specifications.
Page 69: Installation
Installing and Wiring Option Boards Installation Before mounting an option board, remove the terminal cover and be sure that the charge indicator inside the Inverter is not lit. After confirming that the charge indicator is not lit, remove the Digital Operator and front cover and then mount the option board.
Page 70: Pg Speed Control Board Terminals And Specifications
PG Speed Control Board Terminals and Specifications The terminal specifications for the PG Speed Control Boards are given in the following tables. PG-A2 The terminal specifications for the PG-A2 are given in the following table. Table 2.15 PG-A2 Terminal Specifications Terminal Contents Specifications...
Page 71 Installing and Wiring Option Boards PG-D2 The terminal specifications for the PG-D2 are given in the following table. Table 2.17 PG-D2 Terminal Specifications Terminal Contents Specifications 12 VDC (±5%), 200 mA max.* Power supply for pulse generator 0 VDC (GND for power supply) 5 VDC (±5%), 200 mA max.* Pulse input + terminal Line driver input (RS-422 level input)
Page 72: Wiring
Wiring Wiring examples are provided in the following illustrations for the option boards. Wiring the PG-A2 Wiring examples are provided in the following illustrations for the PG-A2. Three-phase, Inverter 200 VAC (400 VAC) R/L1 U/T1 V/T2 V/T2 W/T3 W/T3 PC-A2 +12 V power supply 0 V power supply Pulse input (+)
Page 73 Installing and Wiring Option Boards Wiring the PG-B2 Wiring examples are provided in the following illustrations for the PG-B2. Inverter Three-phase VAC (400 VAC) Power supply +12 V Power supply 0 V A-phase pulse output (+) A-phase pulse output (-) B-phase pulse output (+) B-phase pulse output (-) A-phase pulse monitor output...
Page 74 Wiring the PG-D2 Wiring examples are provided in the following illustrations for the PG-D2. Inverter Three-phase 200 VAC (400 VAC) Power supply +12 V Power supply 0 V Power supply +5 V Pulse input + (A/B phase) Pulse input - (A/B phase) Pulse monitor output •...
Page 75: Wiring Terminal Blocks
Installing and Wiring Option Boards Wiring Terminal Blocks Use no more than 100 meters of wiring for PG (encoder) signal lines, and keep them separate from power lines. Use shielded, twisted-pair wires for pulse inputs and pulse output monitor wires, and connect the shield to the shield connection terminal.
Page 76: Selecting The Number Of Pg (Encoder) Pulses
Selecting the Number of PG (Encoder) Pulses The setting for the number of PG pulses depends on the model of PG Speed Control Board being used. Set the correct number for your model. PG-A2/PG-B2 The maximum response frequency is 32,767 Hz. Use a PG that outputs a maximum frequency of approximately 20 kHz for the rotational speed of the motor.
Page 77 Installing and Wiring Option Boards PG-D2/PG-X2 There are 5 V and 12 V PG power supplies. Check the PG power supply specifications before connecting. The maximum response frequency is 300 kHz. Use the following equation to computer the output frequency of the PG (f Motor speed at maximum frequency output (min ) ×...
Page 78: Digital Operator And Modes
Digital Operator and Modes This chapter describes Digital Operator displays and functions, and provides an overview of operating modes and switching between modes. Digital Operator............3-2 Modes ................3-5...
Page 79: Digital Operator
Digital Operator This section describes the displays and functions of the Digital Operator. Digital Operator Display The key names and functions of the Digital Operator are described below. Drive Mode Indicators (LED) FWD: Lit when there is a Forward Run Command input.
Page 80 Digital Operator Table 3.1 Key Functions (Continued) Name Function Enables jog operation when the Inverter is being operated from the JOG Key Digital Operator. Selects the rotation direction of the motor when the Inverter is being FWD/REV Key operated from the Digital Operator. Sets the number of digits for user constant settings.
Page 81 The following table shows the relationship between the indicators on the RUN and STOP Keys and the Inverter conditions. The indicators are lit, unlit or blinking reflecting the order of priority. Table 3.2 Relation of Inverter to RUN and STOP Indicators STOP Inverter Priority...
Page 82: Modes
Modes Modes This section describes the Inverter's modes and switching between modes. Inverter Modes The Inverter's user constants and monitoring functions are organized in groups called modes that make it eas- ier to read and set user constants.The Inverter is equipped with 5 modes. The 5 modes and their primary functions are shown in the Table 3.3.
Page 83: Switching Modes
Switching Modes The mode selection display will appear when the MENU Key is pressed from a monitor or setting display. Press the MENU Key from the mode selection display to switch between the modes. Press the DATA/ENTER Key from the mode selection key to monitor data and from a monitor display to access the setting display.
Page 84: Drive Mode
Modes Drive Mode Drive mode is the mode in which the Inverter can be operated. The following monitor displays are possible in drive mode: The frequency reference, output frequency, output current, and output voltage, as well as fault information and the fault history. When b1-01 (Reference selection) is set to 0, the frequency can be changed from the frequency setting display.
Page 85: Quick Programming Mode
Quick Programming Mode In quick programming mode, the constants required for Inverter trial operation can be monitored and set. Constants can be changed from the setting displays. Use the Increment, Decrement, and Shift/RESET Keys to change the frequency. The user constant will be written and the monitor display will be returned to when the DATA/ENTER Key is pressed after changing the setting.
Page 86: Advanced Programming Mode
Modes Advanced Programming Mode In advanced programming mode, all Inverter constants can be monitored and set. Constants can be changed from the setting displays. Use the Increment, Decrement, and Shift/RESET Keys to change the frequency. The user constant will be written and the monitor display will be returned to when the DATA/ENTER Key is pressed after changing the setting.
Page 87 Setting User Constants Here, the procedure is shown to change C1-01 (Acceleration Time 1) from 10 s to 20 s. Table 3.4 Setting User Constants in Advanced Programming Mode Step Digital Operator Display Description Power supply turned ON. MENU Key pressed to enter drive mode. MENU Key pressed to enter quick program- ming mode.
Page 88: Verify Mode
Modes Verify Mode Verify mode is used to display any constants that have been changed from their default settings in a program- ming mode or by autotuning. “None” will be displayed if no settings have been changed. Of the environment mode settings, only A1-02 will be displayed if it has been changed. Other environment modes settings will not be displayed even if they have been changed from their default settings.
Page 89: Autotuning Mode
Always perform autotuning before starting operation. When V/f control has been selected, stationary autotuning for only line-to-line resistance can be selected. When the motor cannot be disconnected from the load, perform stationary autotuning. Contact your Yaskawa representatives to set motor constants by calculation.
Page 90 Modes Autotuning Monitor Display Setting Display MENU Tuning mode: Tuning mode rotational tuning Autotuning DATA ENTER DATA ENTER DRIVE QUICK VERIFYA.TUNE DRIVE QUICK VERIFYA.TUNE Motor output power Motor output power DATA ENTER DATA ENTER DRIVE QUICK VERIFYA.TUNE Motor rated voltage Motor rated voltage DATA ENTER...
Page 91: Trial Operation
Trial Operation This chapter describes the procedures for trial operation of the Inverter and provides an example of trial operation. Overview of Trial Operation Procedure......4-2 Trial Operation Procedures..........4-3 Adjustment Suggestions ..........4-18...
Page 92: Overview Of Trial Operation Procedure
Overview of Trial Operation Procedure Perform trial operation according to the following flowchart. When setting the basic user constants, always set C6-01 (CT/VT Selection) according to the application. START Installation Wiring Set power supply voltage. *1 Turn ON power. Confirm status. Select Basic settings operating...
Page 93: Trial Operation Procedures
Trial Operation Procedures Trial Operation Procedures The procedure for the trial operate is described in order in this section. Application Confirmation First, confirm the application before using the Inverter. Fan, blower, pump • Other equipment • For any Inverter application other than a fan, blower, or pump, set C6-01 (CT/VT Selection) to 0 (CT: low car- rier, constant torque).
Page 94: Checking The Display Status
2. Make sure that the motor output terminals (U, V, W) and the motor are connected correctly. 3. Make sure that the Inverter control circuit terminal and the control device are wired correctly. 4. Set all Inverter control circuit terminals to turn OFF. 5.
Page 95: Basic Settings
Trial Operation Procedures Basic Settings Switch to the quick programming mode (the QUICK indicator on the Digital Operation should be lit) and then set the following user constants. Refer to Chapter 3 Digital Operator and Modes for Digital Operator operat- ing procedures and to Chapter 5 User Constants and Chapter 6 Constant Settings by Function for details on the user constants.
Page 96 Table 4.1 Basic Settings of Constants (Continued) Constant Factory Name Description Setting Range Page Number Setting Set to enable or disable the motor overload protection function using the electronic ther- mal relay. Motor protection 5-55 L1-01 0: Disabled 0 to 3 selection 6-60 1: General motor protection...
Page 97: Settings For The Control Methods
Trial Operation Procedures * 1. 0 or 1 for flux vector control. * 2. The factory setting depends on the capacity of the Inverter. * 3. The upper limit of the setting range depends on the upper limit set in E1-04. * 4.
Page 98 Setting the Control Method Any of the following four control methods can be set. Constant Set- Control Method Basic Control Main Applications ting Variable speed control, particularly A1-02 = 0 control of multiple motors with one V/f control Voltage/frequency ratio fixed control (factory setting) Inverter and replacing existing Invert- Applications requiring high-precision...
Page 99: Autotuning
Trial Operation Procedures Open-loop Vector Control (A1-02 = 2) Perform autotuning. If the motor can be operated, perform rotational autotuning. If the motor cannot be oper- ated, perform stationary autotuning 1 or 2 . Refer to the following section on Autotuning for details on auto- tuning.
Page 100 Tuning Mode Multi-function Inputs Multi-function Outputs Same as during normal Rotational autotuning Do not function. operation Maintain same status as Stationary autotuning 1 Do not function. when autotuning is started. Stationary autotuning for line- Maintain same status as Do not function. to-line resistance only when autotuning is started.
Page 101 (motor exciting current) from motor examination results to T1-09. After auto- tuning, the value of T1-09 will be written in E2-03. When not setting T1-09, the value of Yaskawa standard motor’s no-load current will be written in E2-03.
Page 102 3. Perform autotuning. After having completed autotuning, set E1-04 (Max. output frequency) to the base frequency shown on the motor nameplate. Output voltage Rated voltage from motor nameplate T1-03 Output frequency Base frequency Base frequency from motor nameplate ×T1-03 from motor nameplate Rated voltage from motor nameplate Fig 4.4 Motor Base Frequency and Inverter Input Voltage Setting 1.
Page 103 Trial Operation Procedures Constant Settings for Autotuning The following constants must be set before autotuning. Table 4.3 Constant Settings before Autotuning Data Displays during Con- Autotuning stant Setting Factory Name Display Open Num- Range Setting Flux with Loop Vector Vector When switching to motor 2 is selected, set the motor for which autotuning is to be performed.
Page 104 * 4. For an Inverter motor or vector motor, the voltage and frequency may be lower than for a general-purpose motor. Always confirm setting on the name- plate or in test reports. Also, if you know the no-load values, set the no-load voltage in T1-03 and the no-load frequency in T1-05 to obtain better accu- racy.
Page 105 Trial Operation Procedures Precautions After Using Autotuning For a fixed output region, the V/f pattern for the maximum point in the output region must be set after com- pleting autotuning. To increase the motor’s rated speed by 1 to 1.2 times or when using a fixed output motor, make the following changes after autotuning.
Page 106: Application Settings
Application Settings User constants are set as required in advanced programming mode (i.e., with the ADV indicator lit on the Dig- ital Operator). All the constants that can be set in quick programming mode can also be displayed and set in advanced programming mode.
Page 107: Check And Recording User Constants
Trial Operation Procedures Operation using the Digital Operator Use the Digital Operator to start operation in LOCAL mode in the same way as in no-load operation. • If fault occurs during operation, make sure the STOP Key on the Digital Operator is easily accessible. •...
Page 108: Adjustment Suggestions
Adjustment Suggestions If hunting, vibration, or other problems originating in the control system occur during trial operation, adjust the constants listed in the following table according to the control method. This table lists only the most commonly used user constants. Table 4.5 Adjusted User Constants Recom- Control...
Page 109 Adjustment Suggestions Table 4.5 Adjusted User Constants (Continued) Recom- Control Name (Constant Factory Performance mended Adjustment Method Method Number) Setting Setting • Reducing motor • Increase the setting if (C6-01=0) magnetic noise motor magnetic noise is Carrier frequency • Controlling hunting 0 to high.
Page 110 To improve speed response and stability in V/f control with a PG (A1-02 = 1), set the ASR constants (C5- • 01 to C5-05) to between 0.5 and 1.5 times the default. (It is not normally necessary to adjust this setting.) ASR for V/f control with a PG will only control the output frequency;...
Page 111: User Constants
User Constants This chapter describes all user constants that can be set in the Inverter. User Constant Descriptions .........5-2 Digital Operation Display Functions and Levels ..5-3 User Constant Tables ..........5-8...
Page 112: User Constant Descriptions
User Constant Descriptions This section describes the contents of the user constant tables. Description of User Constant Tables User constant tables are structured as shown below. Here, b1-01 (Frequency Reference Selection) is used as an example. Control Methods Change MEMO Con- Open Setting...
Page 113: Digital Operation Display Functions And Levels
Digital Operation Display Functions and Levels Digital Operation Display Functions and Levels The following figure shows the Digital Operator display hierarchy for the Inverter. Function Page MENU Drive Mode Status Monitor Constants 5-74 Fault Trace 5-79 Inverter can be operated and Fault History 5-80 its status can be displayed.
Page 114: User Constants Settable In Quick Programming Mode
User Constants Settable in Quick Programming Mode The minimum user constants required for Inverter operation can be monitored and set in quick programming mode. The user constants displayed in quick programming mode are listed in the following table. These, and all other user constants, are also displayed in advanced programming mode.
Page 115 Digital Operation Display Functions and Levels Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Select carrier wave fixed pattern. 0: Low-noise PWM 1: 2.0 kHz (C6- 2: 5.0 kHz (C6-...
Page 116 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set only to fine-adjust V/f for the 0.0 to Base 0.0 V E1-13 output range. Normally, this setting 30CH 255.0 voltage...
Page 117 Digital Operation Display Functions and Levels Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Disabled (Deceleration as set. If deceleration time is too short, a main circuit overvoltage may result.) 1: Enabled (Deceleration is stopped...
Page 118: User Constant Tables
User Constant Tables A: Setup Settings The following settings are made with the environment constants (A constants): Language displayed on the Digital Operator, access level, control method, initialization of constants. Initialize Mode: A1 User constants for the environment modes are shown in the following table. Control Methods Change MEMO...
Page 119 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Used to initialize the con- stants using the specified method. No initializing 1110: Initializes using the 6-15 User constants 0 to...
Page 120: Application Constants: B
Application Constants: b The following settings are made with the application constants (B constants): Operation method selection, DC injection braking, speed searching, timer functions, dwell functions, droop control, energy saving control, and zero-servo control. Operation Mode Selections: b1 User constants for operation mode selection are shown in the following table. Control Methods Change MEMO...
Page 121 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Used to set the method of operation when the fre- quency reference input is less than the minimum out- put frequency (E1-09).
Page 122 DC Injection Braking: b2 User constants for injection braking are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Used to set the frequency which starts DC injection braking in units of Hz when deceleration to stop is...
Page 123 User Constant Tables Speed Search: b3 User constants for the speed search are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Enables/disables the speed...
Page 124 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the magnetic contactor operating delay time when Speed there is a magnetic contactor search wait on the output side of the time (cur- Inverter.
Page 125 User Constant Tables Timer Function: b4 User constants for timer functions are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the timer function out- put ON-delay time (dead...
Page 126 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the limit after PID-con- 0.0 to b5-06 PID limit trol as a percentage of the 100.0% 1AAH 6-110 100.0...
Page 127 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion PID sleep Set the delay time until the 0.0 to b5-16 operation PID sleep function starts in 0.0 s 1B4H 6-111 25.5...
Page 128 Droop Control: b7 User constants for droop functions are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the slip as a percentage of maximum frequency when the maximum output Droop con-...
Page 129 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set the limit value of the voltage control range during search operation. Search Perform search operation to operation optimize operations using...
Page 130: Autotuning Constants: C
Autotuning Constants: C The following settings are made with the autotuning constants (C constants): Acceleration/deceleration times, s-curve characteristics, slip compensation, torque compensation, speed control, and carrier frequency func- tions. Acceleration/Deceleration: C1 User constants for acceleration and deceleration times are shown in the following table. Control Methods Change MEMO...
Page 131 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Accel/decel 4-20 0: 0.01-second units C1-10 time setting 0 or 1 209H 6-25 1: 0.1-second units unit 6-26...
Page 132 Motor Slip Compensation: C3 User constants for slip compensation are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Used to improve speed accu- racy when operating with a load.
Page 133 User Constant Tables Torque Compensation: C4 User constants for are torque compensation shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets torque compensation gain as a ratio.
Page 134 Speed Control (ASR): C5 User constants for speed control are shown in the following table. Control Methods Con- Change MEMO Open stant Setting Factory during Name Description Flux Page Loop Num- Range Setting Opera- Regis- with Vec- Vec- tion ASR pro- 1.00 to Sets the proportional gain of the 4-19...
Page 135 User Constant Tables Carrier Frequency: C6 User constants for the carrier frequency are shown in the following table. Control Methods Con- Change MEMO Open stant Setting Factory during Name Description Flux Page Loop Num- Range Setting Opera- Regis- with Vec- Vec- tion 0: CT (low carrier, constant torque,...
Page 136: Reference Constants: D
Reference Constants: d The following settings are made with the reference constants (d constants): Frequency references. Preset Reference: d1 User constants for frequency references are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page...
Page 137 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion The frequency reference Frequency when multi-step speed refer- 0.00 d1-12 28DH reference 12 ences 1, 2, and 4 are ON for multi-function inputs.
Page 138 Jump Frequencies: d3 User constants for jump frequencies are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set the center values of the Jump fre- 4-20 d3-01...
Page 139 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set the frequency to be add to or subtracted from the analog frequency reference as a percent, taking the max- imum output frequency to be + - Speed...
Page 140 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set the speed limit during torque control as a percent- age of the maximum output frequency. This function is enabled -120 to d5-04 Speed limit...
Page 141 User Constant Tables Field Weakening: d6 User constants for the field weakening command are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion...
Page 142: Motor Constant Constants: E
Motor Constant Constants: E The following settings are made with the motor constant constants (E constants): V/f characteristics and motor constants. V/f Pattern: E1 User constants for V/f characteristics are shown in the following table. Control Methods Con- Change MEMO Open stant Setting...
Page 143 User Constant Tables Control Methods Con- Change MEMO Open stant Setting Factory during Name Description Flux Page Loop Num- Range Setting Opera- Regis- with Vec- Vec- tion 0.0 to Mid. 400.0 output 0.0 Hz E1-11 30AH 6-123 frequency 0.0 to 300.0 Set only to fine-adjust V/f for the output range.
Page 144 Motor Setup: E2 User constants for motor 1 are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the motor rated current in 1 A units.
Page 145 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets motor mechanical loss as a percentage of motor rated output (W). Usually setting is not neces- sary.
Page 146 Motor 2 V/f Pattern: E3 User constants for motor 2 V/f characteristics are shown in the following table. Control Methods Con- Change MEMO Open stant Setting Factory during Name Description Flux Page Loop Num- Range Setting Opera- Regis- with Vec- Vec- tion 0: V/f control...
Page 147 User Constant Tables Motor 2 Setup: E4 User constants for motor 2 are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the motor rated current...
Page 148: Option Constants: F
Option Constants: F The following settings are made with the option constants (F constants): Settings for option boards PG Option Setup: F1 User constants for the PG Speed Control Board are shown in the following table. Control Methods Change MEMO Con- Open Setting...
Page 149 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the stopping method when a speed deviation (DEV) fault occurs. 0: Ramp to stop (Deceleration stop using Deceleration Time 1, C1- Operation...
Page 150 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the speed deviation Excessive detection method. speed devia- F1-10 0 to 50 389H 6-158 Any speed deviation above tion detec- the F1-10 set level (set as a tion level...
Page 151 User Constant Tables Digital Reference Board: F3 User constants for the Digital Reference Board are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec-...
Page 152 Analog Monitor Boards: F4 User constants for the Analog Monitor Board are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Effective when the Analog Monitor Board is used.
Page 153 User Constant Tables Digital Output Boards (DO-02C and DO-08): F5 User constants for the Digital Output Board are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with...
Page 154 Communications Option Boards: F6 User constants for a Communications Option Board are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set the stopping method for communications errors.
Page 155: Terminal Function Constants: H
User Constant Tables Terminal Function Constants: H The following settings are made with the terminal function constants (H constants): Settings for external ter- minal functions. Multi-function Contact Inputs: H1 User constants for multi-function contact inputs are shown in the following tables. Control Methods Change MEMO...
Page 156 Control Methods Set- Open Flux ting Function Page Loop with Vec- Value Vec- Acceleration/deceleration ramp hold (ON: Acceleration/deceleration 6-81 stopped, frequency on hold) OH2 alarm signal input (ON: OH2 will be displayed) Multi-function analog input selection (ON: Enable) No V/f control with PG (ON: Speed feedback control disabled,) (normal V/f 6-137 control) Speed control integral reset (ON: Integral control disabled)
Page 157 User Constant Tables Control Methods Set- Open Flux ting Function Page Loop with Vec- Value Vec- Field weakening command (ON: Field weakening control set for d6-01 and d6-02) External speed search command 3 (NC contact) KEB (deceleration at momentary power loss) command (NC contact) KEB (deceleration at momentary power loss) command (NO contact) Communications test mode (“Pass”...
Page 158 Control Methods Set- Open ting Function Flux Page Loop with Vec- Value Vec- Frequency (FOUT) detection 1 (ON: +L4-01 ≥ output frequency ≥ -L4-01, 6-54 L4-02 used) Frequency (FOUT) detection 2 (ON: Output frequency ≥ +L4-01 or output 6-54 frequency ≤ -L4-01, L4-02 used) Inverter operation ready READY: After initialization, no faults During DC bus undervoltage (UV) detection...
Page 159 User Constant Tables Control Methods Set- Open ting Function Flux Page Loop with Vec- Value Vec- Speed control circuit operating for torque control (except when stopped). The external torque reference will be limited if torque control is selected Yes 6-131 (internal torque reference <...
Page 160 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: 0 to +10V, with lower limit Signal level −10 to 10 V, without selection 6-35 lower limit H3-08 0 to 2...
Page 161 User Constant Tables and H3-09 Settings H3-05 Control Methods Set- Open Flux ting Function Contents (100%) Page Loop with Vec- Value Vec- 6-37 Add to terminal A1 Maximum output frequency 6-131 Frequency reference (voltage) com- Frequency gain 6-36 mand value Auxiliary frequency reference 1 Maximum output frequency 6-11...
Page 162 Multi-function Analog Outputs: H4 User constants for multi-function analog outputs are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the number of the moni- tor item to be output (U1- Monitor...
Page 163 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the signal output level Analog out- for multi-function output 1 put 1 signal H4-07 (terminal FM) 0 or 1...
Page 164 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set whether or not a commu- Communi- nications timeout is to be cation error detected as a communica- H5-05 0 or 1 429H 6-98...
Page 165: Protection Function Constants: L
User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Select the pulse train moni- tor output items (value of the Pulse train 1, 2, 5, part of U1- H6-06...
Page 166 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the electric thermal detection time in seconds units. Usually setting is not neces- sary. Motor pro- The factory setting is 150% 0.1 to L1-02...
Page 167 User Constant Tables Power Loss Ridethrough: L2 User constants for power loss ridethroughs are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion...
Page 168 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets in seconds the time required to decelerate from KEB decel- the speed where the deceler- 0.0 to L2-06 0.0 s...
Page 169 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the lower limit for stall prevention during accelera- Stall pre- tion, as a percentage of the vention Inverter rated current, when 0 to...
Page 170 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Disabled 1: Enabled Used to enable or disable the function for inhibiting main circuit overvoltages by reducing the regenerative Overvolt- torque limit according to the...
Page 171 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion -400.0 Effective when “Desired fre- quency (speed) agree 2,” +400.0 Speed “Frequency (FOUT) detec- agreement tion 3,”...
Page 172 Torque Detection: L6 User constants for the torque detection function are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Overtorque/undertorque detection disabled.
Page 173 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Torque L6-04 detection 0 to 8 4A4H 6-57 selection 2 Output of torque detection 1 is enabled by setting B or 17 Torque for H2-...
Page 174 Control Methods Con- Change MEMO Open stant Setting Factory during Name Description Flux Page Loop Num- Range Setting Opera- Regis- with Vec- Vec- tion Select the control method for the torque limit during acceleration and deceleration. 0: Proportional control (integral control during constant speed) Control 1: Integral control...
Page 175 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Disabled 1: Enabled (Detects if input current open-phase, power supply voltage Input open- imbalance or main circuit phase pro- L8-05...
Page 176: N: Special Adjustments
N: Special Adjustments The following settings are made with the special adjustments constants (N constants): Hunting prevention, speed feedback detection control, high-slip braking, and feed forward control. Hunting Prevention Function: N1 User constants for hunting prevention are shown in the following table. Control Methods Change MEMO...
Page 177 User Constant Tables Speed Feedback Protection Control Functions: N2 User constants for speed feedback protection control functions are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with...
Page 178 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set in seconds the dwell time for the output frequency for High-slip FMIN (1.5 Hz) during V/f 0.0 to N3-03 braking stop...
Page 179: Digital Operator Constants: O
User Constant Tables Digital Operator Constants: o The following settings are made with the Digital Operator constants (o constants): Multi-function selections and the copy function. Monitor Select: o1 User constants for Digital Operator Displays are shown in the following table. Control Methods Change MEMO...
Page 180 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Setting unit for fre- Set the setting unit for frequency quency con- reference-related constants. o1-04 stants 0 or 1 503H 6-148 0: Hz...
Page 181 User Constant Tables Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion When the frequency refer- ence is set on the Digital Operator frequency refer- Frequency ence monitor, sets whether reference...
Page 182 Copy Function: o3 User constants for the copy function are shown in the following table. Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux Page stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Normal operation 1: READ (Inverter to Copy func- Operator)
Page 183: T: Motor Autotuning
User Constant Tables T: Motor Autotuning The following settings are made with the motor autotuning constants (T constants): Settings for autotuning. Control Methods Change MEMO Con- Open Setting Factory during Flux Name Description Page stant Loop Range Setting Opera- Regis- with Vec- Number...
Page 184: U: Monitor Constants
U: Monitor Constants The following settings are made with the monitor constants (U constants): Setting constants for monitoring in drive mode. Status Monitor Constants: U1 The constants used for monitoring status are listed in the following table. Control Methods Output Signal Level Dur- MEMO Con- Min.
Page 185 User Constant Tables Control Methods Output Signal Level Dur- MEMO Con- Min. Open Name Description ing Multi-Function Analog Flux stant Loop Unit Regis- with Vec- Number Output Vec- Shows input ON/OFF status U1-10= 1: FWD command (S1) is ON. 1: REV command (S2) is ON.
Page 186 Control Methods Output Signal Level Dur- MEMO Con- Min. Open Name Description ing Multi-Function Analog Flux stant Loop Unit Regis- with Vec- Number Output Vec- Monitors the input voltage Terminal of the multi-function analog 10 V: 100% (10 V) U1-17 A3 input input.
Page 187 User Constant Tables Control Methods Output Signal Level Dur- MEMO Con- Min. Open Name Description ing Multi-Function Analog Flux stant Loop Unit Regis- with Vec- Number Output Vec- Output Monitors the Inverter’s out- U1-29 power lower put power. The display is 05CH 4 digits split into upper digits and...
Page 188 Control Methods Output Signal Level Dur- MEMO Con- Min. Open Name Description ing Multi-Function Analog Flux stant Loop Unit Regis- with Vec- Number Output Vec- Monitors the total operat- Cooling fan ing time of the cooling fan. U1-40 operating (Cannot be output.) 1 hr The time can be set in 02- time...
Page 189 User Constant Tables Fault Trace: U2 User constants for error tracing are shown in the following table. Control Methods Output Signal Level MEMO Con- Min. Open Name Description During Multi-Function Flux stant Loop Unit Regis- with Vec- Number Analog Output Vec- Current The contents of the current...
Page 190 Fault History: U3 User constants for the error log are shown in the following table. Control Methods Output Signal Level Dur- MEMO Con- Min. Open Name Description ing Multi-Function Analog Flux stant Loop Unit Regis- with Vec- Number Output Vec- Most recent The error contents of 1st U3-01...
Page 191: Factory Settings That Change With The Control Method (A1-02)
User Constant Tables Factory Settings that Change with the Control Method (A1-02) The factory settings of the following user constants will change if the control method (A1-02) is changed. Factory Setting Con- Open V/f Con- V/F with Flux Name Setting Range Unit stant Loop...
Page 192 200 V and 400 V Class Inverters of 0.4 to 1.5 kW Con- stant Factory Setting Open Unit Flux Num- Loop Vector Vector Control Control E1-03 E1-04 Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0 50.0 50.0 60.0 60.0 90.0 120.0 180.0...
Page 193: Factory Settings That Change With The Inverter Capacity (O2-04)
User Constant Tables Factory Settings that Change with the Inverter Capacity (o2-04) The factory settings of the following user constants will change if the Inverter capacity (o2-04) is changed. 200 V Class Inverters Con- stant Name Unit Factory Setting Number Inverter Capacity 0.75 o2-04...
Page 194 Con- stant Name Unit Factory Setting Number Inverter Capacity 18.5 o2-04 kVA selection Energy-saving filter time b8-03 0.50 (Open loop vector control) 2.00 (Open loop vector control) constant Energy-saving coeffi- b8-04 57.87 51.79 46.27 38.16 35.78 31.35 23.10 20.65 18.12 cient C6-01 CT/VT selection...
Page 195 User Constant Tables 400 V Class Inverters Con- stant Name Unit Factory Setting Number Inverter Capacity 0.75 o2-04 kVA selection Energy-saving filter time b8-03 0.50 (Open loop vector control) constant Energy-saving coeffi- b8-04 576.40 447.40 338.80 313.60 245.80 236.44 189.50 145.38 140.88 126.26...
Page 196 Con- stant Name Unit Factory Setting Number Inverter Capacity 18.5 o2-04 kVA selection Energy-saving filter time b8-03 0.50 (Open loop vector control) 2.00 (Open loop vector control) constant Energy-saving coeffi- b8-04 115.74 103.58 92.54 76.32 71.56 67.20 46.20 38.91 36.23 32.79 cient C6-01...
Page 197 User Constant Tables Con- stant Name Unit Factory Setting Number Inverter Capacity o2-04 kVA selection Energy-saving filter time 2.00 (Open loop vector con- b8-03 constant trol) Energy-saving coeffi- b8-04 30.13 30.57 27.13 21.76 cient C6-01 CT/VT selection Carrier frequency selec- tion (when VT is C6-02 *1 *3...
Page 198: Constant Settings By Function
Constant Settings by Function Application and Overload Selections ......6-2 Frequency Reference ..........6-6 Run Command............6-15 Stopping Methods ............6-17 Acceleration and Deceleration Characteristics ..6-25 Adjusting Frequency References.......6-35 Speed Limit (Frequency Reference Limit Function)...6-41 Improved Operating Efficiency........6-43 Machine Protection ............6-49 Continuing Operation..........6-66 Inverter Protection .............6-77 Input Terminal Functions..........6-79 Output Terminal Functions.........6-89...
Page 199: Application And Overload Selections
Application and Overload Selections Select the Overload to Suit the Application Set C6-01 (CT: Low carrier constant torque, VT: High carrier variable torque) depending on the application for which the Inverter is used. The setting ranges for the Inverter carrier frequency, overload tolerance, and maximum output frequency depend on the setting in C6-01.
Page 200 Application and Overload Selections Difference Between CT and VT The characteristics of CT (low carrier, constant torque) and VT (high carrier, variable torque) are shown below. CT: Low Carrier, Constant Torque VT: High Carrier, Variable Torque Variable Torque Constant Torque Torque Torque Motor speed...
Page 201: Carrier Frequency
Carrier Frequency When selecting the carrier frequency, observe the following precautions items. When using a device with C6-01 set to 1 (VT), adjust the carrier frequency according to the cases shown • below. If the wiring distance between Inverter and motor is long: Set the carrier frequency low. (Use the following values as guidelines.
Page 202 Application and Overload Selections Carrier Frequency and Inverter Overload Current Level When C6-01 is set to 1, the Inverter overload level will be reduced. Even when the overload current falls to below 120% constant 1 min, OL2 (Inverter overload) will be detected. The Inverter overload current reduction level is shown below.
Page 203: Frequency Reference
Frequency Reference This section explains how to input the frequency reference. Selecting the Frequency Reference Source Set constant b1-01 to select the frequency reference source. Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting...
Page 204 Frequency Reference Inputting the Frequency Reference Using Control Circuit Terminal (Analog Setting) When b1-01 is set to 1, you can input the frequency reference from control circuit terminal A1 (voltage input), control circuit terminal A2 (voltage or current input) or control circuit terminal A3 (voltage input). Inputting Master Speed Frequency Reference Only (Voltage Input) When inputting a voltage for the master speed frequency reference, input the voltage to control circuit termi- nal A1.
Page 205 Switch between 2 Step Speeds: Master/Auxiliary Speeds When switching between the master and auxiliary speeds, input the master speed frequency reference to con- or A3 trol circuit terminal A1 and the auxiliary speed frequency reference to control circuit terminal A2 .
Page 206 Frequency Reference Setting Frequency Reference Using Pulse Train Signals When b1-01 is set to 4, the pulse train input to control circuit terminal RP is used as the frequency reference. Set H6-01 (Pulse Train Input Function Selection) to 0 (frequency reference), and then set the 100% reference pulse frequency to H6-02 (Pulse Train Input Scaling).
Page 207: Using Multi-Step Speed Operation
Using Multi-Step Speed Operation With Varispeed-F7 series Inverters, you can change the speed to a maximum of 17 steps, using 16 frequency references, and one jog frequency reference. The following example of a multi-function input terminal function shows a 9-step operation using multi-step references 1 to 3 and jog frequency selection functions.
Page 208 Frequency Reference Setting Precautions Refer to the following to set step 1 to step 3 to analog inputs. Step 1 • When setting terminal A1's analog input to step 1, set b1-01 to 1, and when setting d1-01 (Frequency Ref- erence 1) to step 1, set b1-01 to 0.
Page 209 Frequency reference 8 Frequency reference 7 Frequency reference 6 Frequency reference 5 Frequency reference 4 Frequency Frequency Frequency refer- reference 3 reference Auxiliary speed ence 2: Auxiliary frequency 2 speed frequency 1 Frequency ref- Jog frequency erence 1: Mas- ter speed frequency Forward/stop Multi-step speed...
Page 210: Varispeed F7 Function Block
Frequency Reference Varispeed F7 Function Block The following diagram shows the function block diagram of Varispeed F7. The shaded sections apply only to Inverters with SPEC: E or later.
Page 211 Primary delay filter Primary delay filter ≠ * 2 is current input. Primary delay filter ≠ * The same value can not be set in H3-05 and H3-09. Fig 6.11 AI Input Detailed Diagram...
Page 212: Run Command
Run Command Run Command This section explains input methods for the Run Command. Selecting the Run Command Source Set constant b1-02 to select the source for the Run Command. Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux...
Page 213 Performing Operations Using a 3-wire Sequence When any constant from H1-01 to H1-6 (multi-function contact input terminals S3 to S8) is set to 0, terminals S1 and S2 are used for a 3-wire sequence, and the multi-function input terminal that has been set functions as a Forward/Reverse Run Command terminal.
Page 214: Stopping Methods
Stopping Methods Stopping Methods This section explains methods of stopping the Inverter. Selecting the Stopping Method when a Stop Command is Sent There are four methods of stopping the Inverter when a Stop Command is sent: Deceleration to stop • Coast to stop •...
Page 215 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the DC injection braking current as a percentage of the DC injection Inverter rated current. 0 to b2-02 braking cur- The DC injection braking cur-...
Page 216 Stopping Methods Deceleration to Stop If the Stop Command is input (i.e., the Run Command is turned OFF) when b1-03 is set to 0, the motor decel- erates to a stop according to the deceleration time that has been set. (Factory setting: C1-02 (Deceleration Time 1)) If the output frequency when decelerating to a stop falls below b2-01, the DC injection brake will be applied using the DC current set in b2-02 only for the time set in b2-04.
Page 217 The following only applies to Inverters with SPEC: E or later. The operation after starting or stopping depends on the setting of b1-05 when flux vector control is selected (A1-02 = 3). Run Command OFF Frequency reference E1-09 via analog input Run Command turns OFF and zero-speed control starts when motor speed drops to b2-01.
Page 218 Stopping Methods Coast to Stop If the Stop Command is input (i.e., the Run Command is turned OFF) when b1-03 is set to 1, the Inverter out- put voltage is interrupted. The motor coasts to a stop at the deceleration rate that counterbalances damage to the machine and inertia including the load.
Page 219: Using The Dc Injection Brake
Coast to Stop with Timer If the Stop Command is input (i.e., the Run Command is turned OFF) when b1-03 is set to 3, the Inverter out- put is interrupted to coast the motor to a stop. After the Stop Command is input, Run Commands are ignored until the time T has elapsed.
Page 220 Stopping Methods Inputting the DC Injection Brake Command from Control Circuit Terminals If you set a multi-function contact input terminal (H1- ) to 60 (DC injection brake command), you can apply the DC injection brake to the motor by turning ON the terminal for which the DC injection brake com- DC injection braking is used at startup for flux vector mand has been set when the Inverter is being stopped.
Page 221: Using An Emergency Stop
Using an Emergency Stop Set a multi-function input terminal (H1- ) to 15 or 17 (emergency stop) to decelerate to a stop at the decel- eration time set in C1-09. If inputting the emergency stop with an NO contact, set the multi-function input ter- minal (H1- ) to 15, and if inputting the emergency stop with an NC contact, set the multi-function input terminal (H1-...
Page 222: Acceleration And Deceleration Characteristics
Acceleration and Deceleration Characteristics Acceleration and Deceleration Characteristics This section explains the acceleration and deceleration characteristics of the Inverter. Setting Acceleration and Deceleration Times Acceleration time indicates the time taken for the output frequency to climb from 0% to 100%. Deceleration time indicates the time taken for the output frequency to reduce to 0%.
Page 223 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion S-curve character- 0.00 C2-01 istic time 0.20 s 20BH at accelera- 2.50 All sections of the S-curve characteristic tion start time are set in seconds units.
Page 224 Acceleration and Deceleration Characteristics Switching Acceleration and Deceleration Time Automatically Use this setting when you want to switch acceleration/deceleration time automatically using the set frequency. When the output frequency reaches the set value in C1-11, the Inverter switches the acceleration/deceleration time automatically as shown in the following diagram.
Page 225 Entering S-curve Characteristics in the Acceleration and Deceleration Time By performing acceleration and deceleration using an S-curve pattern, you can reduce shock when starting and stopping the machine. Using the Inverter, you can set an S-curve characteristic time for each of the following: Acceleration start time, deceleration start time, acceleration end time, and deceleration end time.
Page 226: Accelerating And Decelerating Heavy Loads (Dwell Function)
Acceleration and Deceleration Characteristics Accelerating and Decelerating Heavy Loads (Dwell Function) The dwell function stores the output frequency when starting or stopping heavy loads. By temporarily storing the output frequency, you can prevent the motor from stalling. When using the dwell function, you must select a deceleration stop.
Page 227: Preventing The Motor From Stalling During Acceleration (Stall Prevention During Acceleration Function)
Preventing the Motor from Stalling During Acceleration (Stall Prevention During Acceleration Function) The Stall Prevention During Acceleration function prevents the motor from stalling if a heavy load is placed on the motor, or sudden rapid acceleration is performed. If you set L3-01 to 1 (enabled) and the Inverter output current exceeds the -15% level of the set value in L3- 02, the acceleration rate will begin to slow down.
Page 228 Acceleration and Deceleration Characteristics Time Chart The following figure shows the frequency characteristics when L3-01 is set to 1. Output current Stall level during acceleration Time Output frequency Output frequency is controlled to prevent the motor stalling. Time Fig 6.25 Time Chart for Stall Prevention During Acceleration Setting Precautions If the motor capacity is small compared to the Inverter capacity, or if the motor is operated using the fac- •...
Page 229: Preventing Overvoltage During Deceleration (Stall Prevention During Deceleration Function)
Preventing Overvoltage During Deceleration (Stall Prevention During Deceleration Function) The Stall Prevention During Deceleration function makes the rate of deceleration more gentle to suppress increases in DC bus voltage when the DC bus voltage exceeds the set value during motor deceleration. This function automatically lengthens the deceleration time with respect to the bus voltage, even if the decel- eration time has been set to a considerably small value.
Page 230: Preventing Overvoltage By Automatically Reducing The Regenerative Torque Limit (Overvoltage Inhibit Function, Spec: E Or Later Only)
Acceleration and Deceleration Characteristics Setting Example An example of stall prevention during deceleration when L3-04 is set to 1 as shown below. Output frequency Deceleration time controlled to prevent overvoltage Time Deceleration time (set value) Fig 6.27 Stall Prevention During Deceleration Operation Setting Precautions The stall prevention level during deceleration differs depending on the Inverter capacity.
Page 231 Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Disabled 1: Enabled Used to enable or disable the function for inhibiting main cir- cuit overvoltages by reducing Overvoltage the regenerative torque limit...
Page 232: Adjusting Frequency References
Adjusting Frequency References Adjusting Frequency References This section explains methods of adjusting frequency references. Adjusting Analog Frequency References Gain and bias are among the constants used to adjust analog inputs. Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description...
Page 233 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets primary delay filter time 0.00 s Analog input constant in seconds for the ana- 0.00 to H3-12 filter time 41BH...
Page 234 Adjusting Frequency References The frequency gain for terminal A1 is the product of H3-02 and terminal A2 gain. For example, when H3-02 is set to 100% and terminal A2 is set to 5 V, the terminal A1 frequency reference will be 50%. Frequency reference 100% H3-02...
Page 235: Operation Avoiding Resonance (Jump Frequency Function)
Operation Avoiding Resonance (Jump Frequency Function) The jump frequency function operates the motor while avoiding resonance caused by characteristic frequen- cies in the machinery. This function is effective in creating a frequency reference dead band. During constant-speed operation, operation within the jump frequency range is prohibited. Smooth operation still used during acceleration and deceleration, i.e., jumps are not performed.
Page 236 Adjusting Frequency References Setting Jump Frequency Reference Using an Analog Input or H3-05 (Multi-func- When constant H3-09 (Multi-function Analog Input Terminal A2 Function Selection) tion Analog Input Terminal A3 Function Selection) is set to A (jump frequency), you can change the jump or A3 frequency using the terminal A2 input level.
Page 237: Adjusting Frequency Reference Using Pulse Train Inputs
Adjusting Frequency Reference Using Pulse Train Inputs The frequency reference can be adjusted when b1-01 (Reference Selection) is set to 4 (Pulse Train Input). Set the pulse frequency in constant H6-02 to 100% reference, and then adjust the gain and bias accordingly using H6-03 and H6-04.
Page 238: Speed Limit (Frequency Reference Limit Function)
Speed Limit (Frequency Reference Limit Function) Speed Limit (Frequency Reference Limit Func- tion) This section explains how to limit the motor speed. Limiting Maximum Output Frequency If you do not want the motor to rotate above a given frequency, use constant d2-01. Set the upper limit value of the Inverter output frequency as a percent, taking E1-04 (Maximum Output Fre- quency) to be 100%.
Page 239 Adjusting Frequency Lower Limit Using an Analog Input or H3-05 (Multi- If you set constant H3-09 (Multi-function Analog Input Terminal A2 Function Selection) function Analog Input Terminal A3 Function Selection) to 9 (output frequency lower level), you can adjust or A3 the frequency lower level using the terminal A2 input level.
Page 240: Improved Operating Efficiency
Improved Operating Efficiency Improved Operating Efficiency This section explains functions for improving motor operating efficiency. Reducing Motor Speed Fluctuation (Slip Compensation Function) When the load is large, the amount of motor slip also grows large and the motor speed decreases. The slip compensation function controls the motor at a constant speed, regardless of changes in load.
Page 241 Adjusting Slip Compensation Gain You can switch the C3-01 constant settings as shown below by changing the control method. V/f control: 0.0 • Open-loop vector control: 1.0 • • Flux vector control: 1.0 Set C3-01 to 1.0 to compensate the rated slip set using the rated torque output status. Adjust the slip compensation gain using the following procedure.
Page 242: Compensating For Insufficient Torque At Startup And Low-Speed Operation (Torque Compensation)
Improved Operating Efficiency Slip compensation limit Output frequency E1-06: Base frequency E1-04: Maximum output frequency Fig 6.35 Slip Compensation Limit Selecting Slip Compensation Function During Regeneration Whether to enable or disable the slip compensation function during regeneration can be set in C3-04. If the slip compensation function operates during regeneration, you might have to use the braking option (braking resistor, Braking Resistor Unit, and Braking Unit) to momentarily increase the regenerative amount.
Page 243 Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets torque compensation gain as a ratio. Usually setting is not necessary. Adjust in the following circum- stances: •...
Page 244: Hunting-Prevention Function
Improved Operating Efficiency Normally, there is no need to make this setting. Adjust the constant as shown below. If the motor is vibrating, increase the set value. • If the motor response is low, decrease the set value. • Hunting-prevention Function The hunting-prevention function suppresses hunting when the motor is operating with a light load.
Page 245: Stabilizing Speed (Speed Feedback Detection Function)
Stabilizing Speed (Speed Feedback Detection Function) The speed feedback detection control (AFR) function measures the stability of the speed when a load is sud- denly applied, by calculating the amount of fluctuation of the torque current feedback value, and compensat- ing the output frequency with the amount of fluctuation.
Page 246: Machine Protection
Machine Protection Machine Protection This section explains functions for protecting the machine. Limiting Motor Torque (Torque Limit Function) flux vector control and The motor torque limit function is enabled with open-loop vector control. and flux vector control, In the open-loop vector control the user-set value is applied to the torque limit by cal- culating internally the torque output by the motor.
Page 247 Multi-function Analog Input ( H3-05, H3-09) Control Methods Set- Open Flux ting Function Contents (100%) Loop with Vec- Value Vec- Positive torque limit Motor's rated torque Negative torque limit Motor's rated torque Regenerative torque limit Motor's rated torque Positive/negative torque limit Motor's rated torque Note The forward torque limit is the limit value when the analog input signal generates forward torque.
Page 248 Machine Protection Setting Torque Limits Using Constants and an Analog Input The following block diagram shows the relationship between torque limit using constants and torque limit using an analog input. The lowest torque limit set from among the following is enabled: Torque limit using constants, torque limit using an analog input, 150% of Inverter rating (when set to CT), or 120% of Inverter rating (when set to VT) set in C6-01.
Page 249: Preventing Motor Stalling During Operation
Preventing Motor Stalling During Operation Stall prevention during operation prevents the motor from stalling by automatically lowering the Inverter's output frequency when a transient overload occurs while the motor is operating at a constant speed. Stall prevention during operation is enabled only during V/f control. If the Inverter output current continues to exceed the setting in constant L3-06 for 100 ms or longer, the motor speed is reduced.
Page 250: Changing Stall Prevention Level During Operation Using An Analog Input
Machine Protection Changing Stall Prevention Level during Operation Using an Analog Input or H3-05 (Multi-function If you set H3-09 (Multi-function Analog Input Terminal A2 Function Selection) Analog Input Terminal A3 Function Selection) to 8 (stall prevention level during run), you can change the stall level during operation by setting H3-10 [Gain (Terminal A2)] and H3-11 [Bias (Terminal A2)] or H3-06 [Gain (Terminal A3)] and H3-07 [Bias (Terminal A3)].
Page 251 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion -400.0 Effective when “Desired fre- quency (speed) agree 2,” “Fre- +400.0 Speed agree- quency (FOUT) detection 3,” or ment detec- “Frequency (FOUT) detection L4-03...
Page 252 Machine Protection Timing Chart for Frequency Detection Operation Related L4-01: Speed Agree Level L4-03: Speed Agree Level +/− constant L4-02: Speed Agree Width L4-04: Speed Agree Width +/− Fref/Fout Agree 1 Fref/Fout Agree 2 Frequency Frequency L4-02 L4-04 reference reference Output frequency Output frequency Fref/Fout...
Page 253: Detecting Motor Torque
Detecting Motor Torque If an excessive load is placed on the machinery (overtorque) or the load is suddenly lightened (undertorque), you can output an alarm signal to multi-function output terminal M1-M2, P1-PC, or P2-PC. To use the overtorque/undertorque detection function, set B, 17, 18, 19 (overtorque/undertorque detection NO/ NC) in one of the following constants: H2-01 to H2-03 (multi-function output terminals M1-M2, P1-PC, and P2-PC function selection).
Page 254 Machine Protection Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Torque detec- Sets the overtorque/undertorque 0.0 to L6-03 0.1 s 4A3H tion time 1 detection time in 1-second units. 10.0 Torque detec- L6-04...
Page 255 L6-01 and L6-04 Set Values and LED Indications The relationship between alarms displayed by the Digital Operator when overtorque or undertorque is detected, and the set values in L6-01 and L6-04, is shown in the following table. LED Indications Overtorque/ Overtorque/ Function Value...
Page 256: Changing Overtorque And Undertorque Detection Levels Using An Analog Input
Machine Protection Undertorque Detection • Motor current (output torque) L6-02 or L6-05 L6-03 L6-03 Undertorque detection 1 NO or Undertorque detection 2 NO L6-06 L6-06 The undertorque detection disabled margin is approximately 10% of the Inverter rated output current (or motor rated torque) Changing Overtorque and Undertorque Detection Levels Using an Ana- log Input If you set constant H3-09 (Multi-function Analog Input Terminal A2 Function Selection)
Page 257: Motor Overload Protection
Motor Overload Protection You can protect the motor from overload using the Inverter's built-in electronic thermal overload relay. Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion...
Page 258 Machine Protection Multi-Function Outputs (H2-01 to H2-03) Control Methods Set- Open Flux ting Function Loop with Vec- Value Vec- Motor overload (OL1, including OH3) pre-alarm (ON: 90% or more of the detection level) Setting Motor Rated Current Set the rated current value on the motor nameplate in constants E2-01 (for motor 1) and E4-01 (for motor 2). This set value is the electronic thermal base current.
Page 259: Setting Motor Protection Operation Time
L1-01 Electronic Thermal Motor Type Tolerance Load Characteristics Cooling Ability Operation (at 100% Value Motor Load) Rated rotation speed Short time 60 s. = 100% speed This motor yields a cooling effect even Vector motor Operates continuously at when operating at Continuous (1:100) 0.6 to 60 Hz.
Page 260: Motor Overheating Protection Using Ptc Thermistor Inputs
Machine Protection Setting the Motor Overload Pre-Alarm If the motor overload protection function is enabled (i.e., L1-01 is set to other than 0) and you set H2-01 to H2-03 (multi-function output terminals M1-M2, P1-PC, and P2-PC function selection) to 1F (motor overload OL1 pre-alarm), the motor overload pre-alarm will be enabled.
Page 261 PTC Thermistor Characteristics The following diagram shows the characteristics of the PTC thermistor temperature to the resistance value. Class H Class F Resistance (ohms) 180°C 150°C 1330 Tr: Temperature threshold value Temperature Tr 5 Tr+5 Fig 6.41 PTC Thermistor Temperature-Resistance Value Characteristics Operation during Motor Overheating Set the operation if the motor overheats in constants L1-03 and L1-04.
Page 262: Limiting Motor Rotation Direction
Machine Protection Limiting Motor Rotation Direction If you set motor reverse rotation prohibited, a Reverse Run Command will not be accepted even if it is input. Use this setting for applications in which reverse motor rotation can cause problems (e.g., fans, pumps, etc.) Related Constants Control Methods Change...
Page 263: Continuing Operation
Continuing Operation This section explains functions for continuing or automatically restarting Inverter operation using speed search even if an error occurs. Restarting Automatically After Power Is Restored Even if a temporary power loss occurs, you can perform estimated/current detection speed search using the speed search function (b3-01) and restart the Inverter automatically after power is restored to continue motor operation.
Page 264: Speed Search
Continuing Operation Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the time required to return the Inverter output voltage to normal voltage at the comple- Voltage tion of a speed search, in units of 0.0 to...
Page 265 Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Enables/disables the speed search function for the Run Command and sets the speed search method. 0: Disabled, speed calculation 1: Enabled, speed calculation 2: Disabled, current detection...
Page 266 Continuing Operation Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Disabled (operates with Rotation specified rotation direction) direction b3-14 1: Enabled (operates with rota- 0 or 1 19EH search selec-...
Page 267 Setting Precautions When both external search commands 1 and 2 are set for the multi-function contact terminals, an OPE03 • (invalid multi-function input selection) operation error may occur. Set either external search command 1 or external search command 2. If speed search during startup is selected when using V/f control with PG, the Unit will start from the fre- •...
Page 268 Continuing Operation Speed Search Selection Set whether to enable or disable speed search at startup, and set the type of speed search (estimated speed or current detection) using setting b3-01. To perform speed search when inputting the Run Command, set b3-01 to 1 or 3.
Page 269 Speed Search after Short Baseblock (during Power Loss Recovery, etc.) (b3-01=0) The time chart when the Inverter operation is restarted after power has been restored is shown below. Loss Time Shorter Than the Minimum Baseblock Time (L2-03) • AC power supply Set frequency Start using reference...
Page 270 Continuing Operation Current Detection Speed Search (b3-01=2 or 3) The time charts for current detection speed search is shown below. Speed Search at Startup (b3-01=3) The time chart when speed search at startup or external speed search command of multi-function inputs has been selected is shown below.
Page 271: Continuing Operation At Constant Speed When Frequency Reference Is Lost
Continuing Operation at Constant Speed When Frequency Reference Is Lost The frequency reference loss detection function continues operation using 80% speed of the frequency reference before loss when the frequency reference using an master speed analog input* is reduced 90% or more in 400 ms. When the error signal during frequency reference loss is output externally, set H2-01 to H2-03 (multi-function contact output terminal M1-M2, P1-PC, and P2-PC function selection) to C (frequency reference lost).
Page 272: Restarting Operation After Transient Fault (Auto Restart Function)
Continuing Operation Restarting Operation After Transient Fault (Auto Restart Function) If an Inverter fault occurs during operation, the Inverter will perform self-diagnosis. If no fault is detected, the Inverter will automatically restart using the speed search function (b3-01). This is called the auto restart func- tion.
Page 273: Operation Selection After Cooling Fan Fault (Spec: E Or Later Only)
Operation Selection After Cooling Fan Fault (SPEC: E or Later Only) Use the constant setting to select the operation of the motor after a cooling fan fault occurs. This function can be used for times when a motor should not be stopped quickly (with an emergency stop.) Related Constants Control Methods Change...
Page 274: Inverter Protection
Inverter Protection Inverter Protection This section explains the functions for protecting the Inverter and the braking resistor. Performing Overheating Protection on Mounted Braking Resistors Perform overheating protection on Inverter-mounted braking resistors (Model: ERF-150WJ When overheating in a mounted braking resistor is detected, an alarm RH (Mounted braking resistor overheat- ing) is displayed on the Digital Operator, and the motor coasts to a stop.
Page 275: Reducing Inverter Overheating Pre-Alarm Warning Levels
Reducing Inverter Overheating Pre-Alarm Warning Levels The Inverter detects the temperature of the cooling fins using the thermistor, and protects the Inverter from overheating. You can receive Inverter overheating pre-alarms in units of 1 ° The following overheating pre-alarm warnings are available: Stopping the Inverter as error protection, and continuing operation, with the alarm OH (Radiation fins overheating) on the Digital Operator flashing.
Page 276: Input Terminal Functions
Input Terminal Functions Input Terminal Functions This section explains input terminal functions, which set operating methods by switching functions for the multi-function contact input terminals (S3 to S8). Temporarily Switching Operation between Digital Operator and Control Circuit Terminals You can switch the Inverter Run Command inputs and frequency reference inputs between local (i.e., Digital Operator) and remote (input method using b1-01 and b1-02).
Page 277: Blocking Inverter Outputs (Baseblock Commands)
Blocking Inverter Outputs (Baseblock Commands) Set 8 or 9 (Baseblock command NO/NC) in one of the constants H1-01 to H1-06 (multi-function contact input terminal S3 to S8 function selection) to perform baseblock commands using the terminal's ON/OFF operation, and prohibit Inverter output using the baseblock commands. At this time, the motor will be coasting and “BB” will blink on the Digital Operator.
Page 278: Stopping Acceleration And Deceleration (Acceleration/Deceleration Ramp Hold)
Input Terminal Functions Stopping Acceleration and Deceleration (Acceleration/Deceleration Ramp Hold) The acceleration/deceleration ramp hold function stops acceleration and deceleration, stores the output fre- quency at that point in time, and then continues operation. Set one of the constants H1-01 to H1-06 (multi-function contact input terminal S3 to S8 function selection) to A (acceleration/deceleration ramp hold) to stop acceleration and deceleration when the terminal is turned ON and to store the output frequency at that point in time.
Page 279: Raising And Lowering Frequency References Using Contact Signals (Up/Down)
Application Precautions When d4-01 is set to 1, the output frequency on hold is stored even after the power supply is turned OFF. If • performing operations using this frequency after the Inverter has also been turned OFF, input the Run Command with the Acceleration/Deceleration Ramp Hold turned ON.
Page 280 Input Terminal Functions Application Precautions Frequency outputs using UP/DOWN commands are limited by the frequency reference upper and lower • limits set in constants d2-01 to d2-03. Here, frequency references from analog frequency reference termi- nal A1 becomes the frequency reference lower limit. If using a combination of the frequency reference from terminal A1 and the frequency reference lower limit set in either constant d2-02 or d2-03, the larger lower limit will become the frequency reference lower limit.
Page 281 Output frequency Upper limit Accelerates to lower limit Same frequency Lower limit Forward operation/stop UP command Reference frequency reset DOWN command Frequency matching signal* Power supply * The frequency matching signal turns ON when the motor is not accelerating/ decelerating while the Run Command is ON. Fig 6.52 UP/DOWN Commands Time Chart...
Page 282: Accelerating And Decelerating Constant Frequencies In The Analog References (+/- Speed)
Input Terminal Functions Accelerating and Decelerating Constant Frequencies in the Analog Refer- ences (+/- Speed) The +/- speed function increments or decrements the frequency set in analog frequency reference d4-02 (+/- Speed Limit) using two contact signal inputs. To use this function, set One of the constants H1-01 to H1-06 (multi-function contact terminal inputs S3 to S8 function selection) to 1C (Trim Control Increase command) and 1D (Trim Control Decrease command).
Page 283: Hold Analog Frequency Using User-Set Timing
Hold Analog Frequency Using User-set Timing When one of H1-01 to H1-06 (multi-function contact input terminal S3 to S8 function selection) is set to 1E (sample/hold analog frequency command), the analog frequency reference will be held from 100 ms after the terminal is turned ON, and operation will continue thereafter at that frequency.
Page 284: Jog Frequency Operation Without Forward And Reverse Commands (Fjog/Rjog)
Input Terminal Functions Setting Precautions To switch command inputs between the Communications Option Board and the control circuit terminals, set the following constants. Set b1-01 (Reference Selection) to 1 (Control circuit terminal [analog input]) • Set b1-02 (Operation Method Selection to 1 (Control circuit terminal (sequence inputs]) •...
Page 285: Stopping The Inverter By Notifying Programming Device Errors To The Inverter (External Fault Function)
Application Precautions Jog frequencies using FJOG and RJOG commands are given priority over other frequency references. • When both FJOG command and RJOG commands are ON for 500 ms or longer at the same time, the • Inverter stops according to the setting in b1-03 (stopping method selection). Stopping the Inverter by Notifying Programming Device Errors to the Inverter (External Fault Function) The external fault function performs the error contact output, and stops the Inverter operation if the Inverter...
Page 286: Output Terminal Functions
Output Terminal Functions Output Terminal Functions The output terminal function, which sets the output methods by switching the settings of H2-01 to H2-03 (Multi-function contact output terminals M1-M2, P1-PC, and P2-PC), is described here. During Run (Setting: 0) The Run Command is OFF and there is not output voltage. The Run Command is ON or a voltage is being output.
Page 287 Motor Overload (OL1) Pre-alarm (Setting: 1F) The motor protection function's electronic thermal value is less than 90% of the detection level. The motor protection function's electronic thermal value is greater than 90% of the detection level. This output function is valid when the motor overload protection function is enabled (L1-01 =1). •...
Page 288: Monitor Constants
Monitor Constants Monitor Constants This section explains the analog monitor and pulse monitor constants. Using the Analog Monitor Constants This section explains the analog monitor constants. Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range...
Page 289 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the multi-function analog output 2 voltage level bias. Sets output characteristic up/ down parallel movement as a Bias (termi- -10.0 to H4-06...
Page 290 Monitor Constants Selecting Analog Monitor Items The digital operator monitor items (U1- [status monitor]) are output from multi-function analog output terminals FM-AC and AM-AC. Refer to Chapter 5 User Constants, and set the values for the part of U1- (status monitor). Alternatively, you can output monitor items (U1- [status monitor]) from analog output option terminal channels 1 and 2 on analog monitor boards AO-08 and AO-12.
Page 291: Using Pulse Train Monitor Contents
Using Pulse Train Monitor Contents This section explains pulse monitor constants. Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Select the pulse train monitor output items (value of the Pulse train 1, 2, 5,...
Page 292 Monitor Constants External power supply Using a Sinking Input External Power 12 VDC±10%, Load impedance Supply (V) 15 VDC±10% Sink Current (mA) 16 mA Max Sinking current...
Page 293: Individual Functions
Individual Functions This section explains the individual functions used in special applications. Using MEMOBUS Communications You can perform serial communications with MEMOCON-series Programmable Controllers (PLCs) or simi- lar devices using the MEMOBUS protocol. MEMOBUS Communications Configuration MEMOBUS communications are configured using 1 master (PLC) and a maximum of 31 slaves. Serial com- munications between master and slave are normally started by the master, and the slave responds.
Page 294: Communications Connection Terminal
Individual Functions Communications Connection Terminal MEMOBUS communications use the following terminals: S+, S-, R+, and R-. Set the terminating resistance by turning ON pin 1 of switch S1 for the last Inverter only, as seen from the PLC. Terminating resistance RS-422A or RS-485 Switch...
Page 295 Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set the frequency reference input method. 0: Digital Operator 1: Control circuit terminal Reference b1-01 (analog input) 0 to 4 180H...
Page 296: Message Format
Individual Functions MEMOBUS communications can perform the following operations regardless of the settings in b1-01 and b1- Monitoring operation status from the PLC • Setting and reading constants • Resetting errors • Inputting multi-function commands • An OR operation is performed between the multi-function commands input from the PLC and commands input from multi-function contact input terminals S3 to S8.
Page 297 Error Check Errors are detected during communications using CRC-16. Perform calculations using the following method. 1. The factory setting for CRC-16 communications is usually 0, but when using the MEMOBUS system, set the factory setting to 1 (i.e., set all 16 bits to 1). 2.
Page 298 Individual Functions Loopback Test The loopback test returns command messages directly as response messages without changing the contents to check the communications between the master and slave. You can set user-defined test code and data values. The following table shows a message example when performing a loopback test with the slave 1 Inverter. Response Message Response Message Command Message...
Page 299 Set the number of data specified using command messages as quantity of specified messages x 2. Handle response messages in the same way. INFO Data Tables The data tables are shown below. The types of data are as follows: Reference data, monitor data, and broadcast data.
Page 300: Monitor Data
Individual Functions Monitor Data The following table shows the monitor data. Monitor data can only be read. Register No. Contents Inverter status Bit 0 Operation 1: Operating 0: Stopped Bit 1 Reverse operation 1: Reverse operation 0: Forward operation Bit 2 Inverter startup complete 1: Completed 2: Not completed Bit 3 Error 1: Error...
Page 301 Register No. Contents Inverter status Bit 0 Operation 1: Operating Bit 1 Zero-speed 1: Zero-speed Bit 2 Frequency matching 1: Matched Bit 3 User-defined speed matching 1: Matched Bit 4 1: Output frequency ≤ L4-01 Frequency detection 1 Bit 5 1: Output frequency ≥...
Page 302: Enter Command
Individual Functions Broadcast Data The following table shows the broadcast data. You can also write this data. Register Contents Address Operation signal Bit 0 Run Command 1: Operating 0: Stopped Bit 1 Reverse operation command 1: Reverse 0: Forward Bits 2 and 3 Not used Bit 4 External fault 1: Error (set using H1-01)
Page 303: Error Codes
Error Codes The following table shows MEMOBUS communications error codes. Error Code Contents Function code error A function code other than 03H, 08H, or 10H has been set by the PLC. Invalid register number error • The register address you are attempting to access is not recorded anywhere. •...
Page 304 Individual Functions Self-Diagnosis The Inverter has a built-in function for self-diagnosing the operations of serial communications interface cir- cuits. This function is called the self-diagnosis function. The self-diagnosis function connects the communica- tions parts of the send and receive terminals, receives the data sent by the Inverter, and checks if communications are being performed normally.
Page 305: Using The Timer Function
Using the Timer Function Multi-function contact input terminals S3 to S8 can be designated as timer function input terminals, and multi- function output terminals M1-M2, P1-PC, and P2-PC can be designated as timer function output terminals. By setting the delay time, you can erase chattering from the sensors and switches. Set one of the constants H1-01 to H1-06 (multi-function contact input terminal S3 to S8) to 18 (timer func- •...
Page 306: Using Pid Control
Individual Functions Using PID Control PID control is a method of making the feedback value (detection value) match the set target value. By combin- ing proportional control (P), integral control (I), and derivative control (D), you can even control targets (machinery) with play time.
Page 307 Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Disabled 1: Enabled (Deviation is D- controlled.) 2: Enabled (Feedback value is D-controlled.) PID control 3: PID control enabled b5-01 method selec-...
Page 308: Monitor Functions
Individual Functions Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: No detection of loss of PID feedback. 1: Detection of loss of PID feedback. Selection of Operation continues during PID feed-...
Page 309 Control Methods Output Signal Level Dur- MEMO Con- Min. Open Name Description ing Multi-Function Analog Flux stant Loop Unit Regis- with Vec- Number Output Vec- PID command + PID command PID com- bias 0.01 U1-38 10 V: Max. frequency mand Given as maximum frequency/ 100% Multi-Function Contact Inputs (H1-01 to H1-06)
Page 310 Individual Functions PID Input Methods Enable PID control using constant b5-01, and set the PID target value and PID feedback value. PID Target Value Input Methods Select the PID control target value input method according to the setting in b1-01 (Reference Selection). Normally, the frequency reference selected in b1-01 is the PID target value, but you can also set the PID target value as shown in the following table.
Page 311 PID Fine Adjustment Methods This section explains the fine adjustment of PID after setting the PID control constants. Suppressing Overshoot If overshoot occurs, reduce derivative time (D), and increase integral time (I). Response Before adjustment After adjustment Time Set a Rapidly Stabilizing Control Condition To rapidly stabilize the control even if overshoot occurs, reduce integral time (I), and lengthen derivative time (D).
Page 312 Individual Functions Suppressing Short Cycle Vibration If vibration occurs when the vibration cycle is short, and the cycle is almost identical to the derivative time (D) set value, the differential operation is too strong. Shorten the derivative time (D) to suppress the vibration. If vibration continues even when the derivative time (D) is set to 0.00 (D control disabled), reduce the propor- tional gain (P), or increase the PID primary delay time constant.
Page 313 PID Control Block The following diagram shows the PID control block in the Inverter. Fig 6.63 PID Control Block -116...
Page 314 Individual Functions PID Feedback Loss Detection When performing PID control, be sure to use the PID feedback loss detection function. If PID feedback is lost, the Inverter output frequency may accelerate to the maximum output frequency. When setting b5-12 to 1 and the status of the PID feedback value detection level in b5-13 is insufficient and continues for the time set in b5-14, an FbL (PID feedback reference lost) alarm will be displayed on the Digi- tal Operator and Inverter operation will continue.
Page 315: Energy-Saving
Energy-saving To perform energy saving, set b8-01 (Energy Saving Mode Selection) to 1. Energy-saving control can be per- formed using both V/f control and vector control. The constants to be adjusted are different for each. In V/f control, adjust b8-04 to b8-06, and in vector control, adjust b8-02 and b8-03. Related Constants Control Methods Change...
Page 316 Individual Functions Adjusting Energy-saving Control The method of adjustment during energy-saving control operations differs depending on the control method. Refer to the following when making adjustments. V/f Control In V/f control method, the voltage for optimum motor efficiency is calculated and becomes the output voltage reference.
Page 317: Setting Motor Constants
Setting Motor Constants In vector control method, the motor constants are set automatically using autotuning. If autotuning does not complete normally, set them manually. Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera-...
Page 318 Set E2-03 to the motor no-load current using the rated voltage and rated frequency. The motor no-load current is not normally written on the motor nameplate. Consult the motor manufacturer. Factory setting is the no-load current value for a standard Yaskawa 4-pole motor. Number of Motor Poles Setting...
Page 319: Setting The V/F Pattern
E-type isolation: [Line-to-line resistance (Ω) at 75°C of test report] × 0.92 (Ω) • B-type isolation: [Line-to-line resistance (Ω) at 75°C of test report] × 0.92 (Ω) • F-type isolation: [Line-to-line resistance (Ω) at 115°C of test report] × 0.87 (Ω) •...
Page 320 Individual Functions Control Methods Con- Change MEMO Open stant Setting Factory during Name Description Flux Loop Num- Range Setting Opera- Regis- with Vec- Vec- tion 40.0 to 400.0 Max. output 60.0 Hz E1-04 303H frequency 40.0 to 300.0 0.0 to 200.0 Max.
Page 321 ∗ Inverter Class E1-01 Setting OV Detection Level BTR Operation Level 200 V Class All values Approx. 410 V Approx. 394 V 400 V or more Approx. 820 V Approx. 788 V 400 V Class Less than 400 V Approx. 720 V Approx.
Page 322 Individual Functions 0.4 to 1.5 kW V/f Pattern The diagrams show characteristics for a 200-V Class motor. For a 400-V Class motor, multiply all voltages by Constant Torque Characteristics (Set Value: 0 to 3) • Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2...
Page 323 2.2 to 45 kW V/f Pattern The diagrams show characteristics for a 200-V Class motor. For a 400-V Class motor, multiply all voltages by Constant Torque Characteristics (Set Value: 0 to 3) • Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz...
Page 324 Individual Functions 55 to 300 kW V/f Pattern The diagrams show characteristics for a 200-V Class motor. For a 400-V Class motor, multiply all voltages by Constant Torque Characteristics (Set Value: 0 to 3) • Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2...
Page 325 When E1-03 is set to F (User-defined V/f pattern), you can set constants E1-04 to E1-10. If E1-03 is set to anything other than F, you can only refer to constants E1-04 to E1-10. If the V/f characteristics are linear, set E1-07 and E1-09 to the same value.
Page 326: Torque Control (Spec: E Or Later Only)
Individual Functions Torque Control (SPEC: E or Later Only) With flux vector control, the motor's output torque can be controlled by a torque reference from an analog input. Set d5-01 to 1 to control torque. Related Constants Control Methods Change MEMO Con- Open...
Page 327 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Set the delay time from input- ting the multi-function input “speed/torque control change” (from On to OFF or OFF to ON) until the control is actually changed, in ms units.
Page 328 Individual Functions Multi-function Contact Input Functions (H1-01 to H1-06) Control Methods Set- Open ting Function Flux Loop with Vec- Value Vec- Speed/torque control change (ON: Torque control) Polarity Reverse Command for external torque reference Multi-function Contact Output Functions (H2-01 to H2-03) Control Methods Set- Open...
Page 329 Torque Reference Input Selection Reference Location Remarks Method Method To switch the torque reference between Between A2 and AC positive and negative torque, set a multi- H3-08 = 2 Current input (4 to 20 mA) (Turn ON pin 2 of function analog input to 78.
Page 330 Individual Functions Application Precautions There are two ways to set a speed limit: using an input from an analog input terminal and setting a speed limit in d5-04. The inputs methods for a speed limit are listed in the following table. Location of Refer- Constant Set- Speed Limit Input Method...
Page 331 compensation value is output. In this way, the output from the speed limiter is used to maintain the motor speed between 0 and the speed limit. When the sum of the torque reference and the torque compensation out- put by the speed limiter is the same as the actual load, the motor will stop accelerating and run at a constant speed.
Page 332 Individual Functions Speed/Torque Control Switching Function It is possible to switch between speed control and torque control when one of the multi-function inputs (H1-01 to H1-06) is set to 71 (Speed/Torque Control Change). Speed control is performed when the input is OFF and torque control is performed when the input is ON.
Page 333: Speed Control (Asr) Structure
Speed Control (ASR) Structure Speed control (ASR) during flux vector control adjusts the torque reference so that the deviation between the speed reference and the estimated speed (PG feedback) is 0. Speed control (ASR) during V/f control with a PG adjusts the output frequency so that the deviation between the speed reference and the estimated speed (PG feedback) is 0.
Page 334 Individual Functions Control Methods Con- Change MEMO Open stant Setting Factory during Name Description Flux Loop Num- Range Setting Opera- Regis- with Vec- Vec- tion ASR pro- 1.00 to Usually setting is not necessary. 20.00 C5-03 portional 21DH 300.00 Set to change the rotational speed gain. (P) gain 2 P=C5-01 I=C5-02...
Page 335: Fine Adjustments
Speed Control (ASR) Gain Adjustment for Flux Vector Control (SPEC: E or Later Only) Use the following procedure to adjust C5-01 and C5-03 with the mechanical system and actual load con- nected. At zero-speed, increase C5-01 (ASR P Gain 1) until there is no oscillation. At zero-speed, decrease C5-02 (ASR I Time 1) until there is no oscillation.
Page 336 Individual Functions Adjusting ASR Proportional Gain 1 (C5-01) This gain setting adjusts the responsiveness of the speed control (ASR). The responsiveness is increased when this setting is increased. Usually this setting is higher for larger loads. Oscillation will occur if this setting is increased too much.
Page 337 Different Gain Settings for Low-speed and High-speed Switch between low-speed and high-speed gain when oscillation occurs because of resonance with the mechanical system at low speed or high speed. The proportional gain P and integral time I can be switched according to the motor speed, as shown below.
Page 338 Individual Functions Gain Adjustment for Speed Control during V/f Control with PG When using V/f control with PG, set the proportional gain (P) and the integral time (I) at E1-09 (minimum out- put frequency) and E1-04 (maximum output frequency). Speed Control Gain Integral Time Adjustment for V/f Control with PG shows how the proportional gain and integral time change in linear fashion based on the speed.
Page 339: Increasing The Speed Reference Response (Feed Forward Control) (Spec: E Or Later Only)
Increasing the Speed Reference Response (Feed Forward Control) (SPEC: E or Later Only) Use feed forward control to increase the responsiveness to speed references. This function is effective for machines for which the ASR gain cannot be increased to a large value because doing so would result in vibra- tions.
Page 340: Droop Control Function (Spec: E Or Later Only)
Individual Functions Feed Forward Control Structure The following block diagram shows the speed controller (ASR) and the feed forward control structure. • U1-45 N5-02, N5-03 Feed Secondary Frequency forward Torque limit current U1-44 reference controller reference Primary Speed controller (ASR) filter C5-06 L7-01 to L7-04...
Page 341 Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the slip as a percentage of maximum frequency when the maximum output frequency is Droop control 0.0 to b7-01...
Page 342: Zero-Servo Function (Spec: E Or Later Only)
Individual Functions Zero-servo Function (SPEC: E or Later Only) The zero-servo function holds the motor when the motor is stopped in what is call a zero-servo status. This function can be used to stop the motor even with an external force acts on the motor or the analog reference input is offset.
Page 343 Multi-function Contact Input Functions (H1-01 to H1-06) Control Methods Set- Open Flux ting Function Loop with Vec- Value Vec- Zero-servo command (ON: Zero-servo) Multi-function Contact Output Functions (H2-01 to H2-03) Control Methods Set- Open ting Function Flux Loop with Vec- Value Vec- Zero-servo end...
Page 344 Individual Functions Application Precautions Be sure to leave the Run Command input ON. If the Run Command is turned OFF, the output will be inter- • rupted and the zero-servo function will become ineffective. The holding force of the zero-servo is adjusted in b9-01. The holding force will increase if the value of the •...
Page 345: Digital Operator Functions
Digital Operator Functions This section explains the Digital Operator functions. Setting Digital Operator Functions You can set Digital Operator-related constants such as selecting the Digital Operator display, multi-function selections, and copy functions. Related Constants Control Methods Change MEMO Con- Open Setting Factory during...
Page 346 Digital Operator Functions Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the Stop Key in the run mode. STOP key 0: Disabled (When the Run during con- Command is issued from and o2-02...
Page 347 Setting Precautions If selecting monitor constants other than U1-01 (Frequency Reference), U1-02 (Output Frequency), and U1- 03 (Output Current), first select the monitor items to be displayed in o1-01, and then set o1-02 to 4. Disabling the STOP Key If b1-02 (Operation Method Selection) is set to 1, 2, or 3, the Stop Command from the STOP Key on the Dig- ital Operator is an emergency Stop Command.
Page 348: Copying Constants
Digital Operator Functions Copying Constants The Digital Operator can perform the following three functions using the built-in EEPROM (non-volatile memory). Store Inverter constant set values in the Digital Operator (READ) • Write constant set values stored in the Digital Operator to the Inverter (COPY) •...
Page 349 Storing Inverter set values in the Digital Operator (READ) To store Inverter set values in the Digital Operator, make the settings using the following method. Set 03-02 (Read permitted selection) to 1 (read permitted). Table 6.1 READ Function Procedure Step Digital Operator Display Explanation Press the Menu Key, and select advanced pro-...
Page 350 Digital Operator Functions Writing Constant Set Values Stored in the Digital Operator to the Inverter (COPY) To write constant set values stored in the Digital Operator to the Inverter, make the settings using the follow- ing method. Table 6.2 COPY Function Procedure Step Digital Operator Display Explanation...
Page 351 Comparing Inverter Constants and Digital Operator Constant Set Values (VERIFY) To compare Inverter constants and Digital Operator constant set values, make the settings using the following method. Table 6.3 VERIFY Function Procedure Step Digital Operator Display Explanation Press the MENU Key. and select advanced pro- gramming mode.
Page 352: Prohibiting Writing Constants From The Digital Operator
Digital Operator Functions Prohibiting Writing Constants from the Digital Operator If you set A1-01 to 0, you can refer to and set the A1 and A2 constant groups, and refer to drive mode, using the Digital Operator. If you set one of the constants H1-01 to H1-06 (multi-function contact input terminal S3 to S8 function selec- tion) to 1B (write constants permitted), you can write constants from the digital operator when the terminal that has been set is ON.
Page 353: Displaying User-Set Constants Only
Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Password input when a pass- word has been set in A1-05. This function write-protects some constants of the initialize mode.
Page 354: Options
Options Options This section explains the Inverter option functions. Performing Speed Control with PG and flux vector control This section explains functions with V/f control with PG Related Constants Control Methods Change MEMO Con- Open Setting Factory during Flux Name Description stant Loop...
Page 355 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion 0: Phase A leads with Forward Run Command. (Phase B leads with Reverse Run Command.) F1-05 PG rotation 0 or 1 384H 1: Phase B leads with Forward...
Page 356 (CCW) A-phase B-phase Yaskawa standard PG used is A-phase driven (CCW) when motor rotation is forward. Fig 6.78 PG Rotation Direction Setting Generally, PG is A-phase driven when rotation is clockwise (CW) see from the input axis. Also, motor rota- tion is counter-clockwise (CCW) seen from the output side when Forward Commands are output.
Page 357 Setting Number of Gear Teeth Between PG and Motor Set the number of PG gear teeth in F1-12 and F1-13. If there are gears between the motor and PG, you can operate the motor by setting the number of gear teeth. When the number of gear teeth has been set, the speed of motor rotations within the Inverter is calculated using the following formula.
Page 358: Using Digital Output Boards
Options Using Digital Output Boards There are two types of Inverter digital output boards: DO-02C • Relay contact output (DPDT contact) DO-08 • 6 photocoupler output channels (shared commons) 2 (independent) relay contact output channels (NC contact) Photocoupler TD5 Photocoupler +24 V Inverter control...
Page 359 Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Effective when a DO-08 Digital Channel 7 Output Board is used. F5-07 output selec- 0 to 37 39FH Set the number of the multi- tion...
Page 360: Using An Analog Reference Board (Spec: E Or Later Only)
Options F5-09 Set to 1 Terminal Set Value Output Details Number TD5-TD11 bit 0 TD6-TD11 bit 1 Encoded output (Refer to table below) TD7-TD11 bit 2 TD8-TD11 bit 3 1: Binary code output TD9-TD11 Zero-speed detected TD10-TD11 Speed agreement TD1-TD2 Operating TD3-TD4 Minor fault...
Page 361: Using A Digital Reference Board (Spec: E Or Later Only)
Related Constants Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the functions for channel 1 to 3 which are effective when the AI-14B Analog Reference Board is used.
Page 362 Options Control Methods Change MEMO Con- Open Setting Factory during Name Description Flux stant Loop Range Setting Opera- Regis- with Vec- Number Vec- tion Sets the units that will be set and displayed for the frequency ref- erence and frequency monitor. 0.01 Hz units 0.01% units (Maximum output frequency is 100%)
Page 363 12-bit Binary 16-bit Binary 3-digit BCD with 4-digit BCD with 5-digit BCD with- with Sign with Sign Sign Sign out Sign Terminal Pin No. F3-01 = 7 F3-01 = 7 F3-01 = 0 to 5 F3-01 = 0 to 5 F3-01 = 6 S1: 12 bit S1: 16 bit...
Page 364 Options 8-bit Binary with Sign 2-digit BCD with Sign Terminal Pin No. F3-01 = 7 F3-01 = 0 to 5 Bit 1 (2 Bit 1 (2 BCD digit 1 (0 to 9) Bit 1 (2 Bit 1 (2 Bit 1 (2 Bit 1 (2 BCD digit 2 (0 to 15)
Page 365 U1-01 Monitor Unit Switch Reference Setting o1-03 F3-01 Reference Input Mode Range o1-03 = 0 o1-03 = 1 12 bits 3-digit BCD with sign, 1 rpm -1599 to 1599 rpm 1 rpm 2 to 39 16 bits 4-digit BCD with sign, 1 rpm -15999 to 15999 rpm 1 rpm x0040...
Page 366 Using Inverters for Elevating Machines Using Inverters for Elevating Machines This section describes precautions to be observed when using the Varispeed F7 for elevating machines such as elevators and cranes. Brake ON/OFF Sequence Brake ON/OFF Sequence For the holding brake’s ON/OFF sequence, use the following Inverter output signals according to the set con- trol method.
Page 367 Sequence Circuit Configuration The brake ON/OFF sequence circuit configuration is shown below. Holding brake Inverter (Varispeed F7) auxiliary relay coil Fault contacts Sequence (Forward run) circuit DOWN DOWN (Reverse run) HIGH/LOW (Multi-step speed reference 2) Energizes the brake when ON (250 VAC 1 A or less, 30 VDC 1 A or less) Frequency...
Page 368: Using Inverters For Elevating Machines
Using Inverters for Elevating Machines Stall Prevention during Deceleration If connecting a braking resistor to discharge regenerative energy, be sure to set Stall prevention selection dur- ing decel (L3-04) to 0 (Disabled). If Stall prevention selection during decel (L3-04) is set to 1, 2, or 3 , the motor may not stop within the speci- fied decelerating time.
Page 369: I/O Open-Phase Protection And Overtorque Detection
I/O Open-phase Protection and Overtorque Detection To prevent the machine from falling when the motor is open-phase or a similar situation, enable L8-05 and L8- 07 (Input and output open-phase protection selection) and L6-01 to L6-06 (Overtorque detection) (factory set- ting is Disabled).
Page 370: Control-Related Adjustments
Using Inverters for Elevating Machines Control-related Adjustments The Varispeed F7 is designed to provide sufficient performance for elevating machines. However, if problems related to controllability should occur, such as vibration or slipping, adjust the following constants in accor- dance with the control method. Only constants that frequently require adjustment are listed in this table. Table 6.4 Control-related Adjustments Con- Recom-...
Page 371 Table 6.4 Control-related Adjustments (Continued) Con- Recom- Control Factory stant Name Performance mended Adjustment Method Method Setting Number Setting ASR propor- • Torque or speed response C5-01 tional (P) • Increasing torque and is insufficient: Increase gain 1 speed response 10.00 to 20.00 the setting...
Page 372: Reducing Shock During Elevating Machine Start, Stop, Acceleration, And Deceleration
Using Inverters for Elevating Machines 4. Use the ASR constants (C5-01 to C5-05) in their factory settings when using V/f control with PG (A1-02 = 1). Vibration may occur if these constants are changed greatly from their factory settings. 5. The torque and speed response of high-resistance (high-slip) motors are insufficient. Use appropriate adjustments to improve them. On the contrary, low-resistance (low-slip) motors are easily subject to hunting and vibration.
Page 373 If the mechanical operation of the holding brake is slow, use the dwell function at start to prevent brake wear, and accelerate after the brake is completely open. 1. When using open-loop vector control and V/f control, set b6-01 (Dwell frequency at start) higher than fre- quency detection 2 (frequency when brakes open).
Page 374 Using Inverters for Elevating Machines Sequence Circuit Configuration The following diagram shows the sequence circuit configuration for torque compensation. (Forward run) DOWN S2 (Reverse run) HIGH/LOW S6 (Multi-step speed reference 2) (Using elevator control circuit) H3-04 (multi-function analog input terminal A3 signal level) Torque compensation signal −10 to +10 V = 1 (−10 to +10 V)
Page 375: Confirming Startup Current And Reducing Carrier Frequency
Lowering • In the same way as for lifting, when the torque decreases, the analog signals corresponding to the load size are input as torque compensation signals from before the Inverter starts until operation stops. (Factory setting: 10 V/100% torque) Negative polarity is input for motor loads and positive polarity is input for regenerative loads.
Page 376: Overvoltage Inhibit Function (Spec: E Or Later Only)
Using this function in elevating machines is dangerous because the elevator may slip and fall. Contact your Yaskawa representative for details on applications such as high-speed elevators (speed: 2 m/s or higher), direct-drive elevators, or Inverters designed for cranes.
Page 377: Troubleshooting
Troubleshooting This chapter describes the fault displays and countermeasure for the Inverter and motor prob- lems and countermeasures. Protective and Diagnostic Functions ......7-2 Troubleshooting ............7-21...
Page 378: Protective And Diagnostic Functions
Protective and Diagnostic Functions This section describes the alarm functions of the Inverter. The alarm functions include fault detection, alarm detection, operation error detection, and autotuning error detection. Fault Detection When the Inverter detects a fault, the fault contact output operates, and the Inverter output is shut OFF causing the motor to coast to a stop.
Page 379 Protective and Diagnostic Functions Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions • The output transistor has failed because of a short-circuit or ground fault at the Inverter output. Check whether there is a short-cir- cuit between the following termi- nals.
Page 380 Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions • The wiring of the control power cir- cuit is incorrect. • Fix the wiring. • A Backup Capacitor Unit for • Try turning the power supply Momentary Power Loss is not Control Power Fault off and on.
Page 381 Protective and Diagnostic Functions Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions Inverter’s Cooling Fan Fault An Inverter’s cooling fan fault was detected, and the Inverter-overload The Inverter continued running with Replace the cooling fan. (Contact protection was activated based on the an overload after the cooling fan our sales representative.)
Page 382 Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions • Correct the PG wiring. The directions of the motor and PG • Correct the motor wiring. are different. (Only in flux vector con- • Change the setting of PG rota- trol) tion (F1-05).
Page 383 Protective and Diagnostic Functions Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions • Make sure that the current set- Overtorque Detected 2 ting in L6-05 and time setting in There has been a current greater than L6-06 are appropriate.
Page 384 Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions PID Feedback Reference Lost The settings in b5-13 and b5-14 aren’t Check the settings in b5-13 and A PID feedback reference loss was appropriate. b5-14. detected (b5-12 = 2) and the PID feed- back input was less than b5-13 (PID feedback loss detection level) for The wiring of the PID feedback circuit...
Page 385 Protective and Diagnostic Functions Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions Disconnect and then reconnect the Digital Operator connection is faulty. SI-F/G Option Board CPU Failure Digital Operator. SI-F/G Option Board operation failed. Inverter control circuit is faulty. Replace the Inverter.
Page 386 Table 7.1 Fault Displays and Processing (Continued) Display Meaning Probable Causes Corrective Actions The option board is not connected Turn off the power and insert the properly. board again. Option Board Connection Error Replace the option board or the The Inverter or option board is faulty. Inverter.
Page 387 Protective and Diagnostic Functions Table 7.2 Causes and Corrective Actions When the Digital Operator Goes Dark Display Meaning Probable Causes Corrective Actions • Make sure that incorrect wiring has not been done. • A short-circuit between +V, −V, and • Check the resistance and wir- AC terminals occurred.
Page 388: Alarm Detection
There is a heat source nearby. Remove the heat source Replace the cooling fan. (Contact The Inverter cooling fan has stopped. your Yaskawa representative.) Cooling Fin Overheating The temperature of the Inverter's cool- • Make sure that incorrect wiring has (blink- ing fins exceeded the setting in L8-02.
Page 389 Protective and Diagnostic Functions Table 7.3 Alarm Displays and Processing (Continued) Display Meaning Probable causes Corrective Actions Check the size of the load and the length of the acceleration, decelera- Motor Overheating tion, and cycle times. E was set for H3-05 or H3-09 and the The motor has overheated.
Page 390 Table 7.3 Alarm Displays and Processing (Continued) Display Meaning Probable causes Corrective Actions External Fault Detected for Com- munications Board Other Than SI- Remove the cause of the external (blink- Continuing operation was specified fault. ing) for EF0 (F6-03 = 3)and an external fault was input from the option board.
Page 391 Protective and Diagnostic Functions Table 7.3 Alarm Displays and Processing (Continued) Display Meaning Probable causes Corrective Actions SI-T Watchdog Error Detected A Watchdog error was detected when Synchronization error between master the Run Command or a frequency ref- Check the communications timing controller and Inverter for control (blink- erence was set from an option board...
Page 392: Operation Errors
Table 7.4 Operation Error Displays and Incorrect Settings Display Meaning Incorrect settings Incorrect Inverter The Inverter capacity setting doesn't match the Unit. (Contact your Yaskawa repre- Capacity Setting sentative.) The constant setting is outside of the valid setting range. Constant Setting Range...
Page 393 • Try setting the constants again. Note: If the settings for the constants of an Inverter with a different version of software are copied, an OPE error can occur. Contact your Yaskawa representa- tive if wanting to copy the settings with a different software version.
Page 394: Errors During Autotuning
Errors During Autotuning The errors that can occur during autotuning are given in the following table. If an error is detected, the motor will coast to a stop and an error code will be displayed on the Digital Operator. The error contact output and alarm output will not function.
Page 395: Errors When Using The Digital Operator Copy Function
Protective and Diagnostic Functions Table 7.5 Errors During Autotuning (Continued) Display Meaning Probable causes Corrective Actions PG Disconnection PG pulses were input when the Inverter Fix the broken/disconnected wiring. Detected was outputting a frequency. V/f settings exces- The torque reference exceeded 100% sive •...
Page 396 Table 7.6 Errors during Copy Function (Continued) Func- Display Meaning Probable causes Corrective Actions tion The Inverter product code or software Use the copy function for the same ID not matched number is different. product code and software number. The capacity of the Inverter being Inverter capacity Use the copy function for the same copied and the capacity in the Digital...
Page 397: Troubleshooting
Troubleshooting Troubleshooting Due to constant setting errors, faulty wiring, and so on, the Inverter and motor may not operate as expected when the system is started up. If that should occur, use this section as a reference and apply the appropriate measures.
Page 398: If The Motor Does Not Operate
If the Motor Does Not Operate Use the following information if the motor does not operate. The motor does not operate when the RUN Key on the Digital Operator is pressed. The following causes are possible. If the Inverter is not in drive mode and the DRIVE indicator on the Digital Operator (JVOP-161) does not light up, the Inverter will remain in ready status and will not start.
Page 399 Troubleshooting The operation method selection is wrong. If constant b1-02 (reference selection) is set to 0 (Digital Operator), the motor will not operate when an exter- nal operation signal is input. Set b1-02 to 1 (control circuit terminal) and try again. Similarly, the motor will also not operate if the LOCAL/REMOTE Key has been pressed to switch to Digital Operator operation.
Page 400 Probable Causes Descriptions Corrective Actions If the indicator on the STOP Key is flash- The frequency reference has to be set above ing, check the frequency reference moni- The frequency reference is the frequency set in E1-09 (Minimum Out- tor (U1-01) and set the frequency too low.
Page 401: If The Direction Of The Motor Rotation Is Reversed
Troubleshooting If the Direction of the Motor Rotation is Reversed If the motor operates in the wrong direction, the motor output wiring is faulty. When the Inverter T1(U), T2(V), and T3(W) are properly connected to the motor T1(U), T2(V), and T3(W), the motor operates in a for- ward direction when a Forward Run Command is executed.
Page 402: If The Slip Compensation Function Has Low Speed Precision
or A3 A signal is being input to the frequency reference terminal A2 When 0 (Add to terminal A1) is set for constant H3-09 (Multi-function Analog Input Terminal A2 Function or H3-05 (Multi-function Analog Input Terminal A3 Function Selection) Selection) , a frequency correspond- or A3 ing to the terminal A2...
Page 403: If The Motor Overheats
Troubleshooting The torque limit has been reached. When a torque limit has been set in constants L7-01 to L7-04, no torque will be output beyond that limit. This can cause the deceleration time to be too long. Check to be sure that the value set for the torque limit is suit- able.
Page 404: If There Is Noise When The Inverter Is Started Or From An Am Radio
Autotuning has not been performed for vector control Vector control will not perform if autotuning has not been performed. Perform autotuning, or set the motor constants through calculations. Alternatively, change the Control Method Selection (A1-02) to V/f control (0 or 1). If There is Noise When the Inverter is Started or From an AM Radio If noise is generated by Inverter switching, implement the following countermeasures: Change the Inverter's Carrier Frequency Selection (C6-02) to lower the carrier frequency.
Page 405: If The Torque Generated For The Motor Is Insufficient (Insufficient Power)
Troubleshooting Oscillation and hunting are occurring with open-loop vector control. The gain adjustment may be insufficient. Reset the gain to a more effective level by adjusting constants C4-02 (torque compensation time constant), C2-01 (S-curve Characteristic Time at Acceleration Start), and C3-02 (Slip Compensation Primary Delay Time) in order.
Page 406: If The Motor Rotates Even When Inverter Output Is Stopped
If the Motor Rotates Even When Inverter Output is Stopped If the motor rotates even when the Inverter output is stopped, the DC injection braking is insufficient. If the motor continues operating at low speed, without completely stopping, and after a deceleration stop has been executed, it means that the DC injection braking is not decelerating enough.
Page 407: Maintenance And Inspection
Maintenance and Inspection This chapter describes basic maintenance and inspection for the Inverter. Maintenance and Inspection........8-2...
Page 408: Maintenance And Inspection
The free warranty period of the Inverter is as follows: Free warranty Period: This product is warranted for twelve months after being delivered to Yaskawa’s cus- tomer or if applicable eighteen months from the date of shipment from Yaskawa’s factory whichever comes first.
Page 409: Periodic Maintenance Of Parts
Inverter capacity and voltage • Control method • Refer to Copying Constants of Chapter 6 on page 6-151. After replacing the board, use the following procedure to adjust the constants. Contact your Yaskawa representative if a control board with older version is used.
Page 410: Types And Number Of Cooling Fans Used In The Drive
Drive cooling fin. Heatsink circulation fan stirs up the air inside the Drive unit. Table 8.3 shows the number of cooling fans used in the Drive. For more information on models and specifica- tions of cooling fans, contact your Yaskawa representative or YASKAWA ELECTRIC ENGINEERING COR- PORATION.
Page 411 Maintenance and Inspection Table 8.3 Number of Cooling Fans to be Used (Continued) 200 V Class 400 V Class Maximum Motor Capacity Heatsink Cooling Heatsink Circulation Heatsink Cooling Heatsink Circulation (kW)
Page 412: Cooling Fan Replacement Outline
Cooling Fan Replacement Outline 200 V and 400 V Class Inverters of 18.5 kW or Less A cooling fan is attached to the bottom of the Inverter. If the Inverter is installed using the mounting holes on the back of the Inverter, the cooling fan can be replaced without removing the Inverter from the installation panel.
Page 413 Maintenance and Inspection 200 V and 400 V Class Inverters of 22 kW or More A cooling fan is attached to the top panel inside the Inverter. The cooling fan can be replaced without removing the Inverter from the installation panel. 200 V Class Inverters of 22 kW, 30kW and 400 V Class Inverters of 22 kW to 55 kW Removing the Cooling Fan 1.
Page 414 Attaching the Fan Cover 1. Tilt the fan cover toward the bottom of the Inverter as shown in Fig 8.3 and insert it to the mounting hole until it meets with A. Fan cover Bottom Inverter Cooling fan Top Inverter Fig 8.3 2.
Page 415 Maintenance and Inspection 200 V Class Inverters of 55 kW, 75 kW and 400 V Class Inverters of 75 kW, 90 kW Removing the Cooling Fan 1. Remove the terminal cover, Inverter cover, Digital Operator, and front cover from the front of the Inverter. 2.
Page 416 200 V Class Inverters of 37 kW and 45 kW Removing the Cooling Fan 1. Remove the terminal cover, Inverter cover, Digital Operator, and front cover from the front of the Inverter. 2. Remove the panel to which the control board, the gate drive board, and the cooling fan power relay board are mounted.
Page 417 Maintenance and Inspection 200 V Class Inverters of 90 kW Removing the Cooling Fan 1. Remove the terminal cover, Inverter cover, Digital Operator, and front cover from the front of the Inverter. 2. Remove the panel to which the control board, the gate drive board, and the cooling fan power relay board are mounted.
Page 418 400 V Class Inverters of 110 kW and 132 kW Removing the Cooling Fan 1. Remove the terminal cover, Inverter cover, Digital Operator, and front cover from the front of the Inverter. 2. Remove any cables that are connected to the cooling fan power relay board. The cable that is connected to the control circuit terminals can be removed together with the control circuit terminal board.
Page 419 Maintenance and Inspection 200 V Class Inverters of 110 kW and 400 V Class Inverters of 160 kW Removing the Cooling Fan 1. Remove the terminal cover, Inverter cover, Digital Operator, and front cover from the front of the Inverter. 2.
Page 420 400 V Class Inverters of 185 kW and 220 kW Removing the Cooling Fan 1. Remove the terminal cover and top and bottom front covers from the front of the Inverter. 2. Remove any cables that are connected to the cooling fan power relay board. 3.
Page 421 Maintenance and Inspection 400 V Class Inverters of 300 kW Removing the Cooling Fan 1. Remove the terminal cover, Inverter cover, Digital Operator, and front cover from the front of the Inverter. 2. Remove any cables that are connected to the cooling fan power relay board. The cable that is connected to the terminal board can be removed together with the terminal board.
Page 422: Circulation Fan Replacement Outline
Circulation Fan Replacement Outline With some capacities, there is a small fan installed inside the Inverter for the purpose of increasing circulation in areas where heat has built up. These fans have built-in fan sensors that output an alarm when the rotation rate of the fan drops to indicate that replacement is necessary.
Page 423 Maintenance and Inspection 200 V and 400 V Class Inverters of 18.5 kW The circulation fan is installed at the top-left corner of the Inverter interior. Removing the Circulation Fan 1. Remove the Digital Operator, the terminal cover, and the front cover. 2.
Page 424 Removing the Circulation Fan 1. Remove the terminal cover, the Inverter cover, the Digital Operator, and the control board cover. 2. Pull out the cables connected to the control circuit terminal board, the gate drive board, and the cooling fan power relay board.
Page 425 Maintenance and Inspection 400 V Class Inverters of 185 kW and 220 kW Two circulation fans are installed as described in the following sections. Removing the Circulation Fan 1. Remove the terminal cover and top and bottom front covers. 2. Unscrew the frame fixing screws and take off the frame. 3.
Page 426 400 V Class Inverters of 300 kW Two circulation fans are installed as described in the following sections. Removing the Circulation Fan 1. Remove the terminal cover and top and bottom front covers. 2. Unscrew the frame fixing screws and takeoff the frame. 3.
Page 427: Removing And Mounting The Control Circuit Terminal Board
Maintenance and Inspection Removing and Mounting the Control Circuit Terminal Board The control circuit terminal board can be removed and mounted without disconnecting the cables. Always confirm that the charge indicator is not lit before removing or mounting the control circuit terminal board.
Page 428: Specifications
Specifications This chapter describes the basic specifications of the Inverter and specifications for options and peripheral devices. Standard Inverter Specifications ........9-2 Specifications of Options and Peripheral Devices ..9-6...
Page 429: Standard Inverter Specifications
Possible tification * 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa motor. When selecting the actual motor and Inverter, be sure that the Inverter's rated current is applicable for the motor's rated current. * 2. The startup torque for a 200 V Class Inverter for 110 kW is 120% (low carrier).
Page 430 Possible tification * 1. The maximum applicable motor output is given for a standard 4-pole Yaskawa motor. When selecting the actual motor and Inverter, be sure that the Inverter's rated current is applicable for the motor's rated current. * 2. A 3-wire transformer is required on the power supply for 12-phase rectification.
Page 431: Common Specifications
The following specifications apply to both 200 V and 400 V Class Inverters. Table 9.3 Common Specifications Model Number Specification CIMR-F7A Sine wave PWM Control method Flux vector control , Open-loop vector control, V/f control, V/f with PG control (switched by constant setting) CT selected (low carrier, constant torque applications): 150% /0.5 Hz (Open-loop vector control)
Page 432 * 3. Only VT can be set for 200 V Class 110 kW as well as 400 V Class 220 kW and 300 kW Inverters. * 4. The speed control accuracy depends on the installation condition and types of motor used. Contact your Yaskawa representative for details.
Page 433: Specifications Of Options And Peripheral Devices
Specifications of Options and Peripheral Devices The following options and peripheral devices can be used for the Inverter. Select them according to the application. Table 9.4 Options and Peripheral Devices Purpose Name Model (Code) Descriptions Always connect a breaker to the power supply line to pro- MCCB or Ground Protect Inverter wiring tect Inverter wiring.
Page 434 Specifications of Options and Peripheral Devices The following option boards are available Table 9.5 Option Boards Code Num- Document Type Name Function Number Enables high-precision, high-resolution setting of analog Analog Ref- speed references. 73600- TOE-C736- erence Board • Input signal ranges: 0 to 10 V (20 kΩ), 1 channel C001X 30.13 4 to 20 mA (250 Ω), 1 channel...
Page 435 Table 9.5 Option Boards (Continued) Code Num- Document Type Name Function Number • Used for V/f control with PG and flux vector control. • A-, B-phase input (complimentary input) 73600- TOE-C736- • Maximum input frequency: 32767 Hz PG-B2 A013X 40.2 •...
Page 436 Specifications of Options and Peripheral Devices Table 9.5 Option Boards (Continued) Code Num- Document Type Name Function Number MECHA- Built-in Com- TROLINK- Used to communicate with an Inverter from a host computer (con- muni- Communi- 73600- using MECHATROLINK communications to start/stop nected cations cations Inter-...
Page 437: Appendix
Appendix This chapter provides precautions for the Inverter, motor, and peripheral devices and also pro- vides lists of constants. Varispeed F7 Control Methods ........10-2 Inverter Application Precautions ........10-6 Motor Application Precautions ........10-9 Conformance to UL Standard ........10-11 Conformance to CE Markings........10-13 Wiring Examples............10-20 User Constants ............10-29...
Page 438: Varispeed F7 Control Methods
Varispeed F7 Control Methods Details of the Varispeed F7-Series Inverter control methods and their features are provided in this section. Control Methods and Features Varispeed F7-Series Inverters support the following four control methods, allowing the selection of a control method to suit the required purpose. Table 10.1 provides an overview of the control methods and their fea- tures.
Page 439: Varispeed F7 Control Methods
Varispeed F7 Control Methods Table 10.1 Overview and Features of Control Methods (Continued) Open-loop Vector Control Method V/f Control V/f Control with PG Flux Vector Control Control Rotational autotun- Rotational autotun- ing, stationary auto- Line-to-line resis- Line-to-line resis- ing, stationary auto- tuning 1, 2, Autotuning tance (Normally not...
Page 440: Control Methods And Applications
Application Function Precautions Observe the following precautions when using the application functions. Perform rotational autotuning during trial operation whenever it is possible to separate the motor and • machine. To achieve the characteristics of vector control described in Table 10.1, the control must be adjusted within a range that the machine will not vibrate after rotational autotuning has been performed.
Page 441 Varispeed F7 Control Methods V/f Control with PG (A1-02 = 1) V/f control with a PG enables precise control of machine line speed. Speed control using the speed feedback of the machine shaft is possible in this mode. Conveyor Inverter PG Speed Control Board (PG-A2 or PG-D2) Fig 10.2...
Page 442: Inverter Application Precautions
Applications with repetitive loads (cranes, elevators, presses, washing machines, etc.) using Inverters require derating for the repetitive load [reducing carrier frequency and current (changing accel/decel timing, increas- ing the frame size of the Inverter)]. Contact your Yaskawa representative for details. Initial Torque The startup and acceleration characteristics of the motor are restricted by the overload current ratings of the Inverter that is driving the motor.
Page 443: Installation
Inverter Application Precautions Options Terminals B1, B2, 3 are for connecting only the options specifically provided by Yaskawa. Never connect any other devices to these terminals. Installation Observe the following precautions when installing an Inverter. Installation in Enclosures Either install the Inverter in a clean location not subject to oil mist, air-bourne matter, dust, and other contam- inants, or install the Inverter in a completely enclosed panel.
Page 444 Wiring Check The Inverter will be internally damaged if the power supply voltage is applied to output terminal U, V, or W. Check wring for any mistakes before supplying power. Check all wiring and sequences carefully. Magnetic Contactor Installation Do not start and stop operation frequently with a magnetic contactor installed on the power supply line. Doing so can cause the Inverter to malfunction.
Page 445: Motor Application Precautions
Cooling effects diminish in the low-speed range, resulting in an increase in the motor temperature. Therefore, the motor torque should be reduced in the low-speed range whenever using a motor not made by Yaskawa. If 100% torque is required continuously at low speed, consider using a special Inverter or vector motor.
Page 446: Using The Inverter For Special Motors
Noise Noise varies with the carrier frequency. At high carrier frequencies, the noise is almost the same when the motor is operated with a commercial power supply. Motor noise, however, becomes louder when the motor is operated at a speed higher than the rated speed. Using the Inverter for Special Motors Observe the following precautions when using a special motor.
Page 447: Conformance To Ul Standard
Specification of Closed-Loop Connector The closed-loop connectors must be installed on conductors before installing to terminal blocks. Use UL Listed closed-loop connectors shown below. Table 10.2 JST Closed-Loop Connector Model JST Kit P/N Inverter Model CIMR-F7A Input Output 2011 14-5 14-5...
Page 448 Table 10.3 Power Supply for Control Circuits Input/Output Terminal Power Supply Open Collec- P1, P2, PC Class 2 power supply tor Outputs S1, S2, S3, S4, Digital Inputs LVLC power supply when using S5, S6, S7, internal power supply. Class 2 power supply when using exter- RP, +V, , A1,...
Page 449: Conformance To Ce Markings
Conformance to CE Markings Conformance to CE Markings Points regarding conformance to CE markings are given below. CE Markings CE markings indicate conformance to safety and environmental standards that apply to business transactions (including production, imports, and sales) in Europe. There are unified European standards for mechanical products (Machine Directive), electrical products (Low Voltage Directive), and electrical noise (EMC Direc- tive).
Page 450: Wiring Example
Wiring Example This example shows wiring for conforming to undervoltage reference. Thermal switch Thermal relay contact trip contact Braking Unit (optional) Level Motor detector Braking Resistor Unit (optional) Cooling fan Noise filter Inverter 3-phase power 200 to 240 V CIMR-F7A2022 50/60 Hz Forward Run/Stop (optional)
Page 451 Table 10.4 Selection Requirements for Input Fuses with Examples Selection Requirements Input Fuse (Examples) Inverter Model Fusing Voltage Number Voltage Current Fusing I Class Model Number Manufacturer Ratings CIMR-F7A sec) sec) 600 V 20P4 12 to 25 A60Q12-2 FERRAZ 12 A 600 V 20P7 12 to 25...
Page 452 Table 10.4 Selection Requirements for Input Fuses with Examples (Continued) Selection Requirements Input Fuse (Examples) Inverter Model Fusing Voltage Number Voltage Current Fusing I Class Model Number Manufacturer Ratings CIMR-F7A sec) sec) 600 V 40P4 6 to 55 CR6L-20/UL FUJI 20 A 600 V 40P7 6 to 55...
Page 453: Emc Directive
Conformance to CE Markings EMC Directive Varispeed F7-Series Inverters satisfy testing for conformance to the EMC Directive under the conditions described in European Standard EN61800-3. Installation Method In order to ensure that the machinery or installation incorporating the Inverter conforms to the EMC Directive, perform installation according to the method below.
Page 454 Noise Filter (Made by Shaffner) Inverter Model Volt- Number Dimensions (mm) Model Number Rated Current (A) Weight (kg) Class CIMR-F7A W × D × H 20P4 20P7 FS5972-10-07 141 × 46 × 330 21P5 22P2 FS5972-18-07 141 × 46 × 330 23P7 141 ×...
Page 455 Table 10.5 EMC Noise Filters (Continued) Noise Filter (Made by Shaffner) Inverter Model Volt- Number Dimensions (mm) Model Number Rated Current (A) Weight (kg) Class CIMR-F7A W × D × H 40P4 40P7 141 × 46 × 330 41P5 FS5972-10-07 42P2 43P7 44P0 141 ×...
Page 456: Wiring Examples
Wiring Examples This section provides wiring examples to connect a Braking Unit and other peripheral devices to the main circuits, examples of wiring a transformer to Inverter I/O, and other aspects of Inverter wiring. Using a Braking Resistor Unit This example shows wiring for a Braking Resistor Unit. CIMR-F7A20P4 to -F7A2018 (200 V Class Inverters of 0.4 to 18.5 kW) CIMR-F7A40P4 to -F7A4018 (400 V Class Inverters of 0.4 to 18.5 kW) Braking Resistor overheating contacts...
Page 457: Using A Braking Unit And Braking Resistor Unit
Wiring Examples Using a Braking Unit and Braking Resistor Unit This example shows wiring for a Braking Unit and Braking Resistor Unit. CIMR-F7A2022, -F7A2030 (200 V Class Inverters of 22 kW, 30 kW) Braking Unit DC Reactor to Braking Resistor Unit (Optional) improve input (Optional)
Page 458: Using Braking Units In Parallel
Using Braking Units in Parallel This example shows wiring for using two Braking Units in parallel. There are connectors for selecting whether each Braking Unit is to be a Master or Slave. Select “Master” for the first Braking Unit only, and select “Slave” for all other Braking Units (i.e.) from the second Unit onwards. A sequence is required to turn OFF the Thermal power supply for the thermal overload relay...
Page 459: Using A Braking Unit And Three Braking Resistor Units In Parallel
Wiring Examples Using a Braking Unit and Three Braking Resistor Units in Parallel This example shows wiring for using three Braking Resistor Units in parallel. Thermal Thermal Thermal protector protector protector Braking Braking Braking Resistor Resistor Resistor A sequence is required to turn OFF the Unit Unit Unit...
Page 460: Using A Vs Operator
Using a VS Operator This example shows wiring for using a VS Operator. The VS Operator model number is JVOP-95• JVOP-96 • . CIMR-F7A27P5 (200 V Class Inverters of 7.5 kW) Short-circuit bar (Standard) MCCB Motor R/L1 U/T1 Inverter 3-phase power V/T2 S/L2 W/T3...
Page 461: Internal Power Supply
Wiring Examples Using Transistors for Input Signals and a 0-V Common in Sinking Mode with an Internal Power Supply Set CN5 (shunt connector) on the control board to NPN as shown below for a sequence that uses an NPN tran- sistor for an input signal (0-V command and sinking mode) and an internal +24-V power supply.
Page 462: Using Transistors For Input Signals And A +24-V Common In Sourcing Mode
Using Transistors for Input Signals and a +24-V Common in Sourcing Mode Set CN5 (shunt connector) on the control board to PNP as shown below for a sequence that uses a PNP tran- sistor for an input signal (+24-V common and sourcing mode) and an internal +24-V power supply. MCCB U/T1 R/L1...
Page 463: External Power Supply
Wiring Examples Using Transistors for Input Signals and a 0-V Common in Sinking Mode with an External Power Supply Set CN5 (shunt connector) on the control board to EXT as shown below for a sequence that uses an NPN tran- sistor for an input signal (0-V command and sinking mode) and an external +24-V power supply.
Page 464: Using Contact And Open Collector Outputs
Using Contact and Open Collector Outputs This example shows wiring for contact outputs and open collector outputs. The following example is for the CIMR-F7A27P5 (200 V Class Inverter for 7.5 kW). MCCB R/L1 Motor U/T1 S/L2 3-phase power V/T2 Inverter T/L3 W/T3 Ground...
Page 465: User Constants
User Constants User Constants Factory settings are given in the following table. Table 10.7 User Constants Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting Language selection for Digital A1-00 b3-05 Speed search wait time Operator display Sets the magnetic flux compensation as A1-01 Constant access level...
Page 466 Table 10.7 User Constants (Continued) Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting b5-16 PID sleep operation delay time C1-09 Emergency stop time 10.0 Acceleration/deceleration time for b5-17 C1-10 Accel/decel time setting unit PID reference Accel/decel time switching fre- b6-01 Dwell frequency at start C1-11...
Page 467 User Constants Table 10.7 User Constants (Continued) Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting C5-08 ASR integral (I) limit d1-17 Jog frequency reference 6.00 C6-01 CT/VT selection d2-01 Frequency reference upper limit 100.0 d2-02 Frequency reference lower limit (C6-01 = 0) C6-02...
Page 468 Table 10.7 User Constants (Continued) Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting Motor 2 mid. output frequency E1-06 Base frequency E3-06 60.0 15.0 voltage 1 (VC) Motor 2 min. output frequency E1-07 Mid. output frequency E3-07 (FMIN) 15.0...
Page 469 User Constants Table 10.7 User Constants (Continued) Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting Bi-polar or uni-polar input selec- Operation selection after SI-T ∗17 F2-01 F6-08 tion WDT error Number of SI-T BUS error detec- ∗17 F3-01 Digital input option...
Page 470 Table 10.7 User Constants (Continued) Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting H4-01 Monitor selection (terminal FM) L1-02 Motor protection time constant Alarm operation selection during H4-02 Gain (terminal FM) 1.00 L1-03 motor overheating Motor overheating operation selec- H4-03 Bias (terminal FM) L1-04...
Page 471 User Constants Table 10.7 User Constants (Continued) Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting Operation when frequency refer- OL2 characteristics selection at L4-05 L8-15 ence is missing low speeds L5-01 Number of auto restart attempts L8-18 Soft CLA selection OH1 detection of Inverter’s cool-...
Page 472 Table 10.7 User Constants (Continued) Fac- Fac- Set- Set- Name tory Name tory ting ting Setting Setting o2-04 kVA selection T1-00 Motor 1/2 selection Frequency reference setting o2-05 T1-01 Autotuning mode selection method selection Operation selection when digital o2-06 T1-02 Motor output power 0.40 operator is disconnected...
Page 473 Index Symbols crimp terminals, 2-6, 2-23, 2-39 +/- speed, 6-85 Numerics daily inspection, 8-2 DC reactor, 2-16 2-wire sequence, 6-15 detecting motor overspeed, 6-160 3-wire sequence, 6-16 detecting motor torque, 6-56 detecting PG open circuit, 6-160 digital operator, 3-2 digital operator communications error 1, 7-9 AC reactor, 2-16 digital operator communications error 2, 7-9 acceleration and deceleration times, 6-25...
Page 474 incorrect Inverter capacity setting, 7-16 noise filter, 2-16 inductive noise, 2-18 no-load operation, 4-16 inrush prevention circuit fault, 7-4 number of gear teeth between PG and motor, 6-160 installation site, 1-10 number of PG pulses, 6-159 installed braking resistor overheating, 7-5 internal braking transistor fault, 7-5 Inverter input voltage, 6-123 open chassis type, 1-5...
Page 475 radio interference, 2-19 watchdog timer fault, 7-10 rated current, 6-61 wire size, 2-23 RJOG, 6-87 wiring, 2-1 Run Command, 6-15 S-curve characteristics, 6-28 slip compensation function, 6-43 speed control with PG, 6-157 stabilizing speed, 6-48 stall prevention function, 6-30, 6-32, 6-53 standard connection diagrams, 2-14 standard Inverter specifications, 9-2 stopping methods, 6-17...
Page 476: Revision History
Revision History The revision dates and numbers of the revised manuals are given on the bottom of the back cover. MANUAL NO. TOE-S616-55.1 Printed in Japan April 2001 00-12 Revision number Date of Date of original printing publication Rev. Date of Printing Section Revised Content −...
Page 477 Date of Rev. Section Revised Content Publication July 2005 Preface Addition: Safety Precautions Maintenance and Inspection Precaution about using an Inverter with an elevator Precaution about times when a holding brake is necessary Chapter 2 Revision: IMPORTANT 2 in Connection Diagram Addition: IMPORTANT 13 in Connection Diagram IMPORTANT in Standard Connection Diagrams Chapter 5...
Page 478 Yaskawa representatives or the nearest Yaskawa sales office beforehand. ・ This product has been manufactured under strict quality-control guidelines. However,...

YASKAWA CIMR-F7A Instruction Manual

1 Handling Inverters

2 Wiring

3 Digital Operator and Modes

4 Trial Operation

5 User Constants

6 Constant Settings by Function

7 Troubleshooting

8 Maintenance and Inspection

9 Specifications

10 Appendix

Quick Links

Troubleshooting

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Summary of Contents for YASKAWA CIMR-F7A