Throttle Inspection - Polaris SPORTSMAN 600 Service Manual

MAINTENANCE
SHIFT LINKAGE INSPECTION
NOTE: Shift rod is preset at time of manufacture.
Shift Linkage Rod
1. Inspect shift linkage tie rod ends, clevis pins, and
pivot bushings and replace if worn or damaged.
Lubricate the tie rod ends with a light aerosol
lubricant or grease.
2. Note orientation of tie rod end studs with the ends
that are up down (vertical). Remove both rod end
bolts from transmission bell crank.
Shifter Mount
Shift Linkage Rod

THROTTLE INSPECTION

Check for smooth throttle opening and closing in all
handlebar positions. Throttle lever operation should
be smooth and lever must return freely without
binding.
1. Place the gear selector in neutral.
2. Set parking brake.
3. Start the engine and let it idle.
4. Turn handlebars from full right to full left. If idle
speed increases at any point in the turning range,
inspect throttle cable routing and condition. Adjust
cable tension as needed until lock--to--lock turning
can be accomplished with no rise in engine rpm.
5. Replace the throttle cable if worn, kinked, or
damaged.
To remove the ETC cover:
1. Use a medium flat blade screwdriver and insert
blade into the pocket of the cover starting on the
#1 position.
2. Twist screwdriver slightly while lifting on the cover
to release snap.
3. Repeat procedure at the other five locations as
shown.
NOTE: Do not attempt to remove cover until all
latch points are released.
Ill. 1
CHOKE (ENRICHER)
ADJUSTMENT
Shifter
If the choke knob does not stay out when pulled, adjust
the choke tension by tightening (clockwise) the jam nut
under the rubber boot between the choke knob and nut.
Firmly grasp the rubber boot and tighten until the choke
slides freely but stays out when pulled.
Verify free play of 1/16--3/16" (1.6--4.76 mm) and
smooth operation of choke cable.
If smooth choke operation is not obtainable, inspect
choke cable for kinks or sharp bends in routing.
2
3
1
6
6
5
5 4
ETC Cover
Removal Sequence
2.13