Polaris SPORTSMAN 600 Service Manual page 157

2. When rotated clockwise, the outer sheave should
lock to the shaft and inner sheave without
slipping.
Lock to Shaft and Outer Sheave
3. Remove driven clutch from the transmission input
shaft. Do not attempt disassembly of the driven
clutch from the outside snap ring. The driven
clutch must be disassembled from the helix side
or the one-way clutch seals may be damaged.
Do not disassemble from this side
4. Place the driven assembly into the clutch holder.
Push helix inward. Remove snap ring, washer,
helix, and spring. NOTE: The spring is a
Move Freely
NOTE: Rotating the moveable sheave so that the
rollers are not in contact with either helix ramp
surfaces will lessen the effort needed to push the helix
inward.
5. Remove spring seat washer and inspect for wear
6. Inspect surface of rollers for flat spots and wear.
ROLLER PIN DISASSEMBLY
New roller retaining bolts have a dry locking agent
applied to the threads. Before attempting to remove
the roller pins, heat the threaded area lightly with a
propane torch. Wear heat resistant gloves during
this procedure.
wrench in good condition to avoid screw damage. A
small amount of valve grinding compound can be
applied to the tip of the hex wrench to ensure a tight
fit. Always use new bolts if they are removed for
inspection. Apply Loctitet 680 retaining compound
sparingly to the tapered head portion of the roller
retaining screws.
compression spring only and has no torsional
wind.
or damage. Replace if worn.
Rollers must rotate freely on pins without
excessive clearance. Check the roller pin and
roller bore for wear and replace if necessary.
Rollers
Use a high quality hexagonal
Do not allow locking agent to
CLUTCH
6.19