4. If changing fluid, remove old fluid from reservoir
with a Mity Vact pump or similar tool.
Mity Vact (PN 2870975)
5. Add brake fluid to the indicated MAX level inside
reservoir.
MAX
Polaris DOT 3 Brake Fluid
(PN 2870990)
6. Begin bleeding procedure with the caliper that is
farthest from the master cylinder. Install a box
end wrench on caliper bleeder screw. Attach a
clean, clear hose to fitting and place the other end
in a clean container. Be sure the hose fits tightly
on fitting. (E) is Auxiliary Brake Line, (F) is Hand
Brake Line.
Outer Bleed Screw
Auxiliary Brake
B
E
9.6
Inner Bleed Screw
Hand Brake
F
NOTE: Fluid may be forced from supply port (B) when
brake lever is pumped.
reservoir to prevent spills. Do not install cover. See
Illustration 1 on the previous page.
7. Slowly pump brake lever (D) until pressure builds
and holds.
8. While maintaining lever pressure, open bleeder
screw. Close bleeder screw and release brake
lever. NOTE: Do not release lever before bleeder
screw is tight or air may be drawn into caliper.
Bleeder Screw Torque
25- -30 in.lbs. (2.80 - -3.40 Nm)
9. Repeat procedure until clean fluid appears in
bleeder hose and all air has been purged. Add
fluid as necessary to maintain level in reservoir.
CAUTION:
Maintain at least 1/2" (1.27 cm) of brake fluid in the
reservoir to prevent air from entering the master
cylinder.
10. Tighten bleeder screw securely and remove
bleeder hose. Torque the bleeder screw to 25--30
in.lbs. (2.80 --3.40 Nm).
11. Repeat procedure Steps 5-9 for the remaining
caliper(s).
12. Add Polaris Dot 3 Brake Fluid (PN 2870990) to
MAX level inside reservoir.
Master Cylinder Fluid Level:
MAX level inside reservoir
Sight glass must look dark, if sight
glass is clear, fluid level is too low
BRAKES
Place diaphragm (C) in