Polaris SPORTSMAN 600 Service Manual page 230

SPECIAL TOOLS
PART NUMBER
2870975
SPECIFICATIONS
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Item
Brake Pad Thickness
Brake Disc Thickness
Brake Disc Thickness Variance Between
Measurements
Brake Disc Runout
Master Cylinder I.D. - Front
Master Cylinder I.D. - Aux. Rear
TORQUE SPECIFICATIONS
Item
Caliper Mounting Bolts
Handlebar Master Cyl. Clamp Bolts
Handlebar Master Cyl. Reservoir
Cover Bolt
Brake Line Banjo Bolts (if equipped)
Brake Line Pipe Fittings (if equipped)
Brake Disc Mount Bolts
Wheel Mounting Nuts
Rear Master Cyl Mounting Bolts
Bleeder Screws
NOTE:Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.
9.2
TOOL DESCRIPTION
Mity Vact Pressure Test Tool
Front Brake Caliper
Standard
.298" / 7.6mm
.150-.164" / 3.810-4.166mm
-
-
Rear Axle Brake Caliper
Standard
.318" / 7.6mm
.177-.187" /4.496-4.750mm
-
-
Torque
(ft. lbs. except where noted*)
18.0
*25 in. lbs.
*5 in. lbs.
15.0
12--15
18.0
20.0
8--11
*25--30 in. lbs.
BRAKES
Service Limit
.180" / 4.6mm
.140" / 3.556mm
.002" / .051mm
.005" / .50mm
Service Limit
.180" / 4.6mm
.167" / 4.242mm
.002" / .051mm
.005" / .25mm
.750"
.500"
Torque
(Nm)
24
3.0
0.56
21
16--21
25
28
11--15
3--3.3