Rear Gearcase Installation; Rear Gearcase Disassembly; Rear Gearcase Assembly - Polaris SPORTSMAN 600 Service Manual
Hide thumbs
Also See for SPORTSMAN 600:
- Owner's manual (141 pages) ,
- Service manual (22 pages) ,
- Owner's manual (129 pages)
Table of Contents
Advertisement
FINAL DRIVE
REAR GEARCASE
INSTALLATION
1. To install the rear gearcase, reverse the removal
procedures.
2. Torque the installation bolts and nuts to the
torques specified in Ill. 1 on previous page.
3. Refill the rear gearcase with 5 oz. (150 ml) of
Polaris Premium Gearcase Lubricant (PN
2871653). Torque the fill plug to 14 ft. lbs. (19
Nm).
Fill Plug
REAR GEARCASE
DISASSEMBLY
1. Drain and properly dispose of used oil.
2. Remove the gearcase housing cover bolts and
the gearcase housing cover.
3. Remove the shim, thrust button, and thrust button
shim from the gearcase.
7.34
Thrust Button
4. Remove rear bevel gear from the gearcase
housing. cover.
5. Inspect the ring gear for abnormal wear, broken,
or chipped teeth. Spin the bearing to check the
ball bearings for smoothness.
bearing if needed.
Shims
Replace the
Advertisement
Chapters
Table of Contents
Troubleshooting
