Polaris SPORTSMAN 600 Service Manual page 11

GENERAL INFORMATION
LATE 2004 SPORTSMAN 600 & HUNTER EDITION
MODEL: . . . . . . . . . .
MODEL NUMBER: . A04CH59
EH059OLE
ENGINE MODEL: . .
Engine
Platform
Engine Model Number
Engine Displacement
Number of Cylinders
Bore & Stroke (mm)
Compression Ratio
Compression Pressure
Engine Idle Speed
Engine Max Operating Rpm
Cooling System / Capacity
Overheat Warning
Lubrication
Oil Requirements / Capacity
Exhaust System
Carburetion
Carburetor model
Main Jet
Pilot Jet
Pilot Air Jet
Jet Needle - - Clip Position
Needle Jet
Pilot Screw
Float Height
Fuel Delivery
Fuel Capacity / Requirement
Electrical
Alternator Output
Voltage Regulator
Lights : Pod
Grill
Brake
Tail
Ignition System
Operating RPM
Ignition Timing
Spark plug / Gap
Battery / Model / Amp Hr
Circuit Breakers
Starting
Instrument Cluster
Polaris Twin Cylinder
EH0590PLE024
597cc
2
76.5 x 65 mm
9.35:1
150- -170 psi
1200 ± 50 Rpm
6500 Rpm ± 200 Rpm
Liquid - - 3.2 qt / 3 ltr
HOT on Instrument Cluster
Pressurized Wet Sump
Polaris 0W- -40 2 qt. / 1.9 ltr
Single Pipe
Mikuni BST 34mm
157.5
45
160
4HB41- -3
P- -6 (829)
Initial Setting 21/2 Turns Out
(Set at factory, non- -adjustable)
13 - - 14 mm / 0.51 - - 0.55 in
Fuel Pump
4.25 gal US / 16 ltr
87 Octane (minimum)
89 Oxygenated
330 w @ 3000 RPM
3- -Phase - - LR- -302
50 watts
Two x 27 watts
8.26 watts
26.9 watts
DC/CDI Ignition
6000 RPM
13° BTDC @ 1200 RPM
RC7YC/ .035 in. / 0.9 mm
Yuasa YB30L- -B 30 Amp Hr
Fan 10 amp / Harness 20 amp
Electric
LCD
Drivetrain
Transmission Type
Transmission Capacity
Rear Gearcase Capacity
Front Gearcase Capacity
Gear Ratio : Low
Rev
High
Front Drive
Rear Drive
Clutch Type
Belt
Steering / Suspension
Front Suspension / Shock
Front Travel
Rear Suspension / Shock
Rear Travel
Ground Clearance
Shock Preload Adjustment
Front / Rear
Turning Radius
Toe Out
Wheels / Brakes
Wheel Size / Pattern - - Front
Wheel Size / Pattern - - Rear
Front Tire Size
Rear Tire Size
Recommended Air Pressure
F / R
Brake - - Front
Brake - - Rear
JETTING CHART
Altitude
Below 40°F
Below 5°C
0--1800
Meters
(0--6000)
(Feet)
above 1800
(above 6000)
CLUTCH CHART
EBS Models have no helix/spring adjustment
Shift
Altitude
Weight
0--1800
10--MH
Meters (0--6000)
(5630513)
(Feet)
10--WH
1800--3700
(6000--12000) (5630710)
Drumshift - - H/L/N/Rev/Park
15.2 oz. / 450ml
5 oz. / 150ml
5 oz. / 150ml
7.5:1
5.11:1
3.09:1
3.82:1
3.10:1
PVT w/EBS
3211091
A- -arm / MacPherson Strut
6.7 in. / 17.02 cm
Progressive Rate Independent
/Two x 2" Coil- -over Shock
9.5 in. / 24.13 cm
11.25 in. / 28.6 cm
Front - -Non Adjustable.
Rear - - Ratchet Style- - Std.
71.5 in. / 181.6 cm unloaded
0 - - 1/16 in / .0 - - .159 mm
Steel 25x8- -12 / 4- -156
Steel 25x11- -12 / 4- -156
25x8- -12
25x11- -12
5 psi Front
5 psi Rear
Dual Hydraulic Disc
Dual Hydraulic Disc
AMBIENT TEMPERATURE
Above +40°F
Above +5°C
162.5 157.5
155
150
Driven Driven
Drive
Spring Spring Helix
Blu/Grn Wht/ Yel 41--37
(5132751)
(7041157)
(7041635)
41--37
Blu/Grn Wht/ Yel
(7041157) (7041635) (5132751)
1.7