Polaris SPORTSMAN 600 Service Manual page 196

FINAL DRIVE
ILL. 1
Bad Condition
(Wear from Coil
On Armature Plate)
4. Check to make sure the coil is seated in the
U--shaped insert that is pressed into the gearcase
cover. The top of the coil should be seated below
the U--shaped insert.
controls the pole gap. If the top of the coil is above
the surface of the U--shaped insert it raises the
armature plate, thereby increasing pole gap. If
the pole gap increases the coil will not be strong
enough to engage the AWD system. If this is the
cause order a new Plate Cover Assembly (PN
3233952).
Gearcase Cover
Side Cutaway View of Centralized Hilliard Cover
5. Inspect the rollers for nics and scratches. The
rollers must slide up and down and in and out
freely within the roll cage sliding surfaces.
7.24
Possible
Wear Ring on
Armature Plate
OK Condition
The U--shaped insert
Coil
U--shaped insert
Rollers