Skoda 105 s 1980 Workshop Manual page 86

i n t h e o t h e r g r o o v e . C h o s e t h e r i n g o l s o w i t h
r e g o r d t o t o l e r o n c e s c v o i l o b l e i n o n e c l o s s o f
t h e r i n g s o s m e n t i o n e d i n t h e p r e v i o u s P q r o -
g r o p h . C h e c k t h e c l e o r o n c e o f t h e g e o r w i t h
t h e o i d o f o d i o l i n d i c o t o r .
T h e n r e m o v e t h e g e o r i n c l u d i n g t h e f r i c t i o n
r i n g i n t h e s e c o n d g r o o v e o f t h e s h o f t .
7 . P l o c e t h e l o c k o f t h e 1 s t ' o n d 2 n d ' s p e e d
s y n c h r o n i z i n g c l u t c h o n t h e b e n c h w i t h
i t s
t e e t h d o w n w o r d . l n s t o l l s p r i n g s i n t h e c l u t c h
c o r e s e c u r i n g t h e m w i t h g r e o s e o g o i n s t f o l l i n g
o u t o n d i n s e r t t h e c l u t c l r c o r e w i t h t h e s h o r t e r
s i d e o f t h e i n n e r h e o d o n t o p i n t h e r e s p e c t i v e
g e o r .
L o c o t e b c l l s ( d i o . 1 i r i n . ) o n t h e s p r i n g s , c o m -
p , r e s s t h e s p r i n g s w i t h t h e f i n g e r s o r u s i n g
o s u i t o b l e r o d , c n d f i t t h e c o m p l e t e c o r e i t r t o
t h e g e o r .
8 . H o v i n g t h u s o s e m b l e d t h e s y n c h r o n i z i n g
c l u t c h l o c k , i n s t o l l t h e s y n c h r o n i z i n g r i n g f r o n r
t h e o p p o s i t e s i d e o f t h e g e o r . N o w t h r e o d t h e
l o c k o n t h e o i l e d s h o f t w i t h t h e g e o r f o c i n g
o w o y f r o m t h e s h o f t .
9 . I n s t o l l i n p o s i t i o n t h e p r e v i o u s l y s e l e c t e d
f r i c t i o n r i n g w i t h i t s g r o o v e f o c i n g o w o y f r o m
t h e s h o f t ( t o w o r d t h e g e o r ) o n d i n s e r t t h e
s y n c h r o n i z i n g r i n g i n t o t h e f i t t e d l o c k o f t h e
s y n c h r o n i z i n g c l u t c h . S l i p t h e o i l e d g e o r o n d
F i g . 4 . 6 l a - A s s e m b l i n g 1 s t ' o n d 2 n d - s p e e d
S y n c h r o n i z i n g C l u t c h - l n s t o l l i n g t h e C o r e
o n d P n e s s i n g i n t h e B o l l s
the previously selected friction ring on the
o i l e d s h o f t .
10. Slip on the 3rd - speed geor ond secure it
with on orbitrorily chosen ring from the ronge
o f f r i c t i o n r i n g s i n c o m p l i o n c e w i t h t h e p o r o -
groph 2. Meosure the oxiol cleoronce ond odiust
it to 0.1*0.07 mm by o repeoted exchonge of
t h e f r i c t i o n r i n g .
N o w r e m o v e t h e g e o r , l u b r i c o t e i t , s l i p i t o n
t h e o i l e d s h o f t o n d l o c k i t i n p o s i t i o n w i t h t h e
ring with the oil groove focing the geor.
11. Proceeding occording to porogroph 2,
i n s e r t o n o r b i t r o r y f r i c t i o n r i n g i n t o t h e l o s t
groove, slip on the 4th-speed geor ond tighten
t h e p i n i o n n u t o v e r o p i l o t c o l l o r r e p l o c i n g t h e
b e o r i n g ( f o r e x o m p l e o f
d i m e n s i o n s d i o .
25.5/38x26 with edges of the inner bore chom-
f e r e d t o 1 x 4 5 o ) . M o r k t h e s i d e o f t h e p i l o t c o l -
l o r w h i c h w i l l b e t u r n e d t o w o r d t h e n u t s o t h o t
the side focing the geor connot be domoged by
impression. Adiust the cleoronce of the geor
to 0.1+0.07 mm by o repeoted trying on (ex-
c h o n g e ) o f t h e f r i c t i o n r i n g s . T h e n r e m o v e t h e
geor ond the ring from the shoft.
12. Assemble the 3rd- ond 4th-speed synchon-
i z i n g c l u t c h u s i n g t h e s o m e m e t h o d o s w h e n
hoving ossembled thot of the 1st ond 2nd
speed. lnsert the synchronizing ring into the
c l u t c h o n d s l i p t h e c l u t c h o n t h e o i l e d s h o f t
with the short side of the lock first.
13. Instoll the selected friction ring in the
locking position into the groove with its oil
groove focing owoy from the shoft. Push or top
home the key into the spline of the shoft so
thot it posses through oll friction rings ond its
end is ot leost flush with the splined shoft end.
F i g . 4 . 6 / 3 - L o c k i n g 1 s t - s p e e d G e o r i n P o s i t i o n
( t u r n i n g t h e r i n g w i t h o d r i f t ) w i t h t h e P i n i o n
C l o m p e c l i n M P 3 - 1 0 5 o r M P 3 1 1 1 J i g
8 6