Skoda 105 s 1980 Workshop Manual page 195

F i g . M 5 1 1 - P r i s i n g o f f D o o r P o n e l
W h e n i t i s r o i n i n g o r w h e n w o s h i n g t h e c o r ,
woter runs down the gloss ond penetrotes
i n t o t h e i n n e r s p o c e o f t h e d o o r . T h e f o i l i s
supposed to prevent the forming of under-
pressure in the cor interior ond to prevent
the woter from sooking the interior trims ond
r u n n i n g d o w n i n t o t h e c o r . T h e r e f o r e , i t h o s
to be stuck on by rubber cement os shown
i n F i g s . 1 4 . 5 1 2 o n d 1 4 . 5 / 3 ( c r o s s h o t c h i n g ) .
F i r s t s l i p t h e l o w e r p o r t o f t h e i n s u l o t i o n
( f o i l ) , t h e i n n e r e n d , i n s i d e t h e d o o r , o n d
t h e n o p p l y o s e o l i n g c o m p o u n d o n t o t h e
d o o r i n n e r m e t o l - s h e e t p o n e l o n d t h e i n s u -
l o t i o n o s i n d i c o t e d i n t h e i l l u s t r o t i o n ( b l o c k
dots ) .
C l o s e b o t h d o o r s o n t h e s i d e t o b e a d j u s t e d
a n d v i s u a l l y a s s e s s w h i c h a r e a s o f e a c h d o o r
r e q u i r e r e - p o s i t i o n i n g t o p r o d u c e a n e v e n
c o n t o u r j o i n i n g t h e f r o n t a n d r e a r w i n g b o d y
l i n e s i n r e l a t i o n t o t h e d o o r h e i g h t s .
With careful adjustment of hinges, satisfactory
b o d y l i n e s c a n b e o b t a i n e d .
H i n g e s c a n b e m o v e d o n t h e d o o r p i l l a r i n t h e
following ways.
1 . U p a n d d o w n a f t e r s l a c k e n i n g b o l t s . R e s u l t :
height of door in relation to door ap_erture.
2 . I n a n d o u t a f t e r s l a c k e n i n g b o l t s . R e s u l t :
P o s i t i o n o f t h e d o o r l e a d i n g e d g e i n
relation to bodY aPerture'
3 . S h i m s P t . N o . 1 1 3 - 9 8 B 9 O O b e t w e e n
h i n g e s a n d p i l l a r
a ) S h i m s u n d e r b o t h h r n g e s m o v e s t h e d o o r
rearwards and increases the gap between
t h e d o o r l e a d i n g e d g e a n d t h e w i n g
( F r o n t d o o r ) .
b ) S h i m s u n d e r t h e b o t t o m h i n g e o n l y , w i l l
lift the lower edge of the door.
c ) S h i m s u n d e r t h e t o p h i n g e o n l y , w i l l
have the reverse effect.
I t i s s o m e t i m e s p r e f e r a b l e t o r e m o v e t h e d o o r
catch (On pillar) to remove misleading stresses
b e i n g p l a c e d o n t h e d o o r . T h i s p a r t b e i n g r e -
fitted and adjusted so that both stages of the
l o c k a r e w o r k i n g a n d e n s u r i n g d o o r i s n o t
being stressed by excessive tension up or
down, in or out.
A d j u s t t h e d o o r c a t c h t o e n s u r e w h e n t h e d o o r
i s c l o s e d , i t w i l l n o t r i d e u p o r d o w n '
E n s u r e t h e d o o r d o e s n o t c a t c h t h e d o o r p i l l a r ,
w i n g , o t h e r d o o r e t c . , w h e n b o t h a r e o p e n o r
c l o s e d .
Door top half
lf you-have correctly adjusted the bottom half
o f t h b d o o r y o u m a y f i n d t h a t t h e w i n d o w f r a m e
t o p h a l f s t i l l n e e d s a n a d j u s t m e n t .
Here it will be necessary to lower the moving
w i n d o w a n d c a r e f u l l y b e n d t h e f r a m e o f t h e
window to match the frame of the door'
Fig. 14.4/14
Common Areas the Door Touches
Fig. 14.512- Front Door lnsulotion - ":t;
h o t c h i n g i n d i c o t e s w h e r e r u b b e r c e m e n t h o s t o
b e o p p l i e d , b l o c k d o t s i n d i c o t e s e o l i n g c o m '
p o u n d o p p l i c o t i o n
204