Removing The Lower Triple Clamp; Installing The Lower Triple Clamp - KTM 250 EXC EU Repair Manual

6 FORK, TRIPLE CLAMP
6.2.25

Removing the lower triple clamp

6.2.26

Installing the lower triple clamp

Preparatory work
–
Raise the motorcycle with the lift stand. (
–
Remove the front wheel. (
–
Remove the headlight mask with the headlight. (
–
Remove the fork legs. (
–
Remove the front fender. (
–
Remove the handlebar cushion.
Main work
–
Remove screw
dlebar, and set it aside.
Info
Protect the motorcycle and its attachments against damage by covering
them.
Do not bend the cables and lines.
602734-10
–
Remove O-ring
–
Take out the lower triple clamp with the steering stem.
–
Take out the upper steering head bearing.
602735-10
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal
–
Slide on protective ring
B01218-10
–
Position the upper triple clamp with the steering.
–
Mount screw
–
Position the clutch line and wiring harness.
602736-10
p. 93)
p. 34)
p. 89)
. Remove screw , take off the upper triple clamp with the han-
1 2
. Remove protective ring
3
p. 270)
and O-ring .
2 3
but do not tighten yet.
4
p. 10)
p. 89)
.
4
is correctly positioned.
1
51