Installing The Fork Legs; Removing The Fork Protector - KTM 250 EXC EU Repair Manual

6 FORK, TRIPLE CLAMP
6.2.8

Installing the fork legs

6.2.9

Removing the fork protector

–
Loosen screws
–
Loosen screws
602732-10
Main work
–
Position the fork legs.
Info
The rebound damping is located in the right fork leg (red adjusting screw).
The compression damping is located in the left fork leg (white adjusting
screw).
Grooves are milled into the side of the upper end of the fork legs. The sec-
ond milled groove (from the top) must be flush with the top edge of the
upper triple clamp.
602754-10
Position bleeder screws
–
Tighten screws
Guideline
Screw, top triple clamp
–
Tighten screws
Guideline
Screw, bottom triple clamp
602732-11
–
Position the brake caliper and mount and tighten screws
Guideline
Screw, front brake caliper
–
Mount cable binder
–
Position the brake line and wiring harness. Put the clamp on and mount and
tighten screws
B00798-11
Finishing work
–
Install the front wheel. (
–
Refit the headlight mask with the headlight. (
–
Check the headlight setting. (
Preparatory work
–
Raise the motorcycle with the lift stand. (
–
Remove the front wheel. (
–
Remove the headlight mask with the headlight. (
–
Remove the fork legs. (
. Remove the fork leg on the left.
4
. Remove the fork leg on the right.
5
toward the front.
1
.
2
.
3
M8
.
5
.
6
p. 93)
p. 117)
p. 93)
p. 34)
M8 17 Nm
(12.5 lbf ft)
M8 15 Nm
(11.1 lbf ft)
.
4
25 Nm Loctite
(18.4 lbf ft)
p. 90)
p. 10)
p. 89)
35
® 243™