Installing The Clutch Cover - KTM 250 EXC EU Repair Manual

18 ENGINE

18.5.16 Installing the clutch cover

–
Mount screws
Guideline
Screw, clutch spring retainer
308148-11
–
Using a straightedge and the special tool, check the spring washers for distortion.
Feeler gauge (59029041100) (
Spring washer distortion
» If the specified value was not attained:
–
Remove screws
–
Using a straightedge and the special tool, check the spring washers for distortion.
Feeler gauge (59029041100) (
Spring washer distortion
» If the specified value was not attained:
–
Remove screws
–
Using a straightedge and the special tool, check the spring washers for distortion.
Feeler gauge (59029041100) (
Spring washer distortion
» If the specified value was not attained:
308154-10
–
Change the clutch facing discs.
–
Apply a thin layer of sealing compound in area
Loctite ® 5910
302981-10
–
Mount the dowels.
–
Mount clutch cover gasket
308147-11
–
Position the clutch cover. Mount and tighten screws
Guideline
Screw, clutch cover
308146-11
and tighten in a crisscross pattern.
6
p. 275)
and mount the spring retainer with marking Y.
6
p. 275)
and mount the spring retainer with marking Z.
6
p. 275)
.
1
M5 6 Nm (4.4 lbf ft)
0... 0.10 mm (0... 0.0039 in)
0... 0.10 mm (0... 0.0039 in)
0... 0.10 mm (0... 0.0039 in)
on both sides.
A
.
2
M6 10 Nm (7.4 lbf ft)
176