Disassembling The Compression Damping Fitting; Checking The Fork Legs - KTM 250 EXC EU Repair Manual

6 FORK, TRIPLE CLAMP
6.1.15

Disassembling the compression damping fitting

Info
The steps are identical for both fork legs.
6.1.16

Checking the fork legs

Preparatory work
–
Disassemble the fork legs. (
Main work
–
Clamp the compression damping fitting in a bench vise using soft jaws.
–
Remove nut
–
Remove the spring.
–
Remove washer
200702-10
–
Remove piston
–
Remove shim stack
200703-10
–
Remove O-ring
–
Extract the compression damping fitting.
200704-10
Condition
The fork legs must be disassembled.
–
Check the inner tube and axle clamp for damage.
» If there is damage:
–
Change the inner tube.
200728-10
–
Measure the outside diameter at several locations on the inner tube.
Outside diameter of the inner tube
» If the measured value is below the specified value:
–
Change the inner tube.
200684-10
p. 16)
.
1
.
2
.
3
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4
and seal ring from the compression damping fitting.
5 6
47.975... 48.005 mm (1.88878...
1.88996 in)
21