Suzuki GSF600Y 2000 Service Manual page 78

3-40 ENGINE
• Position the piston ring gaps as shown. Before inserting each
piston into its cylinder, check that the gaps are properly posi-
tioned.
A Exhaust side
B Intake side
1 2nd ring and lower side rail
2 Upper side rail
3 1st ring and spacer
• Install each special tool as shown. Some light resistance must
be overcome to lower the cylinder block over the pistons.
• With pistons #2 and #3 in place, install pistons #1 and #4, and
then insert them into the respective cylinders.
( 09916-74521: Holder body
09916-74530: Band (bore 55 – 65 mm)
NOTE:
Do not overtighten the bands or piston installation into the cylin-
ders will be difficult.
• Tighten the cylinder base nut 4 to the specified torque.
" Cylinder base nut: 9 N . m (0.9 kgf . m, 6.5 lb-ft)
• Install the O-rings, dowel pins and the new cylinder head gas-
ket.
NOTE:
Install the gasket with the "UP" mark facing up as shown.
$
Replace the O-rings and gasket with new ones to pre-
vent oil leakage.
"UP"