Table of Contents
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INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
G0490W Machine Data Sheet ....................... 6
G0490XW Machine Data Sheet..................... 8
SECTION 1: SAFETY ..................................... 10
Safety Instructions for Machinery ................ 10
Additional Safety for Jointers ....................... 12
SECTION 2: POWER SUPPLY ...................... 13
SECTION 3: SETUP ....................................... 15
Needed for Setup ......................................... 15
Unpacking .................................................... 15
Inventory ...................................................... 16
Cleanup ........................................................ 17
Site Considerations ...................................... 18
Assembly ..................................................... 19
Dust Collection ............................................. 24
Test Run ...................................................... 24
Recommended Adjustments ........................ 25
Tighten Belt .................................................. 25
SECTION 4: OPERATIONS ........................... 26
Operation Overview ..................................... 26
Stock Inspection & Requirements................ 27
Squaring Stock............................................. 28
Surface Planing............................................ 29
Edge Jointing ............................................... 30
Bevel Cutting................................................ 31
Rabbet Cutting ............................................. 32
Table of Contents
SECTION 5: ACCESSORIES ......................... 33
SECTION 6: MAINTENANCE ......................... 34
Schedule ...................................................... 34
Cleaning & Protecting .................................. 34
Lubrication ................................................... 35
SECTION 7: SERVICE ................................... 36
Troubleshooting ........................................... 36
Inspecting Knives (G0490W) ....................... 38
Setting/Replacing Knives (G0490W) ........... 38
Rotating/Changing ....................................... 41
Cutterhead Inserts (G0490XW) ................... 41
Checking/Adjusting Table Parallelism ......... 42
Setting Outfeed Table Height ...................... 46
Adjusting Infeed Table Stop Bolts ............... 47
Calibrating ................................................... 47
Depth-of-Cut Scale ...................................... 47
Setting Fence Stops .................................... 48
Replacing/Tensioning Belt ........................... 49
Aligning Pulleys............................................ 50
SECTION 8: WIRING ...................................... 51
Wiring Safety Instructions ............................ 51
G0490W/G0490XW Wiring .......................... 52
SECTION 9: PARTS ....................................... 53
Table ............................................................ 53
Cutterhead (G0490W).................................. 54
Cutterhead (G0490XW) ............................... 55
Fence ........................................................... 56
Stand ............................................................ 57
Labels & Cosmetics ..................................... 58
WARRANTY & RETURNS ............................. 61
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Table of Contents
