Grizzly G0495X Owner's Manual
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Grizzly G0495X Owner's Manual

Grizzly G0495X Owner's Manual

8" jointer w/digital readout
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MODEL G0495X
8" JOINTER
w/DIGITAL READOUT
OWNER'S MANUAL
Copyright © mArCh, 2008 By grizzly industriAl, inC.
WARNING: NO pORTION Of ThIS MANUAL MAy bE REpRODUcED IN ANy ShApE
OR fORM WIThOUT ThE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INc.
#Bl10436 printed in ChinA

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Summary of Contents for Grizzly G0495X

  • Page 1 8" JOINTER w/DIGITAL READOUT OWNER'S MANUAL Copyright © mArCh, 2008 By grizzly industriAl, inC. WARNING: NO pORTION Of ThIS MANUAL MAy bE REpRODUcED IN ANy ShApE OR fORM WIThOUT ThE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INc. #Bl10436 printed in ChinA...

  • Page 3: Table Of Contents

    INTRODUcTION ... 2 Foreword ... 2 Contact info... 2 Functional overview ... 2 machine data sheet ... 3 identification ... 5 Control panel & digital sensor Features ... 6 SEcTION 1: SAfETy ... 7 safety instructions for machinery ... 7 Additional safety instructions for Jointers ...

  • Page 4: Introduction

    INTRODUcTION foreword We are proud to offer the model g0495X 8" Jointer w/digital readout. this machine is part of a grow- ing grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s com-...

  • Page 5: Machine Data Sheet

    Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0495X 8" X 84" JOINTER WITH EXCLUSIVE DIGITAL HEIGHT READOUT Product Dimensions: Weight... 596 lbs. Length/Width/Height... 83 x 24-1/2 x 44 in.
  • Page 6 Cutterhead Info Table Information Construction Other Information Other Specifications: Features: Model G0495X g0495X 8" Jointer w/digital readout Page 2 of 2...

  • Page 7: Identification

    D. Cutterhead guard E. Fence tilt handle Control panel with digital readout G. depth scale h. infeed table g0495X 8" Jointer w/digital readout Identification figure 1. g0495X identification. Fence Adjustment Wheel Fence lock K. tilt lock digital sensor M.

  • Page 8: Control Panel & Digital Sensor Features

    Button D. oFF/on Button E. in/mm Button m Button G. zero Button h. digital display controls. on/oFF/zero Button hold Button K. ABs Button mm/in Button M. set Button N. tol Button O. digital readout g0495X 8" Jointer w/digital readout...

  • Page 9: Section 1: Safety

    Safety Instructions for Machinery g0495X 8" Jointer w/digital readout...
  • Page 10 8" Jointer w/digital readout...

  • Page 11: Additional Safety Instructions For Jointers

    If normal safety precautions are overlooked or ignored, serious personal injury may occur. g0495X 8" Jointer w/digital readout MAXIMUM cUTTING DEpTh. the maxi- mum cutting depth for one pass is to minimize kickback, never attempt any single cut deeper than this! JOINTING WITh ThE GRAIN.

  • Page 12: Section 2: Circuit Requirements

    12 gauge cord that does not exceed 50 feet in length! • the extension cord must also have a ground wire and plug pin. • A qualified electrician must size cords over 50 feet long to prevent motor damage. g0495X 8" Jointer w/digital readout...

  • Page 13: Section 3: Setup

    Get lifting help or use power lifting equipment such as a forklift to move heavy items. g0495X 8" Jointer w/digital readout Items Needed for Setup the following items are needed to complete the setup process, but are not included with your...

  • Page 14: Inventory

    SUffOcATION hAzARD! Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children and animals. g0495X 8" Jointer w/digital readout...

  • Page 15: Clean Up

    A great product for removing the waxy shipping grease from your machine during clean up. figure 7. Cleaner/degreaser available from grizzly. g0495X 8" Jointer w/digital readout Site considerations floor Load refer to the Machine Data Sheet for the weight and footprint specifications of your machine.

  • Page 16: Moving & Placing Jointer

    hand.

  • Page 17: Dust Collection

    Dust collection DO NOT operate the Model G0495X without an adequate dust collection system. This jointer creates substantial amounts of wood dust while operating. failure to use a dust collection system can result in short and long-term respiratory illness. Recommended cfM at Dust port: 400 cfM Do not confuse this CFM recommendation with the rating of the dust collector.

  • Page 18: Digital Readout Batteries

    Troubleshooting on page 32. if you cannot find a remedy, contact our tech support at (570) 546-9663 for assistance. g0495X 8" Jointer w/digital readout thumb Knob...

  • Page 19: Recommended Adjustments

    Always disconnect the machine from power when investigating or correcting potential problems. g0495X 8" Jointer w/digital readout press the stop button to stop the machine. Without resetting the switch, press the stArt button. the machine should not start.

  • Page 20: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -18-...
  • Page 21 Adjustment Wheel figure 18. Fence lock location. g0495X 8" Jointer w/digital readout fence Tilting: the tilt lock (figure 19) secures the fence at any position in the available range. the stop block locks the fence for 90° cuts. two positive stops stop the fence at 45°...

  • Page 22: Digital Sensor & Readout

    3, as shown in figure 22. g0495X 8" Jointer w/digital readout...
  • Page 23 23. figure 23. setting upper limit. g0495X 8" Jointer w/digital readout hold the tol button down and move the cursor right three digits until the digit flashes, then press tol once to increase the value to 00.100".

  • Page 24: Digital Readout

    Adjust the table height to the new cutting depth. press the m button to switch the digital read- out back to display the rear digital sensor cutting depth. this will delete the zero point set in Step 3. g0495X 8" Jointer w/digital readout...

  • Page 25: Stock Inspection & Requirements

    26. Correct and incorrect grain align- ment with cutterhead. g0495X 8" Jointer w/digital readout Only process natural wood fiber through • your jointer. never joint mdF, particle board,...

  • Page 26: Squaring Stock

    4. Rip cut on a Table Saw—the jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off. g0495X 8" Jointer w/digital readout previously Jointed edge...

  • Page 27: Surface Planing

    28. typical surface planing operation. figure 29. illustration of surface planing results. g0495X 8" Jointer w/digital readout To surface plane on the jointer: read and understand SEcTION 1: SAfETy, beginning on page 7.

  • Page 28: Edge Jointing

    4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is mov- ing! repeat Step 7 until the entire edge is flat. g0495X 8" Jointer w/digital readout ⁄ " for edge...

  • Page 29: Bevel Cutting

    (see figures 32 & 33). the model g0495X has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). if your situ- ation requires a different angle, the fence can be locked anywhere between these angles.

  • Page 30: Rabbet Cutting

    Step 7 until the your rabbet is cut to depth. When the cutterhead guard is removed, attempting any other cut besides a rabbet directly exposes the operator to the moving cutterhead. Always replace the cutterhead guard after rabbet cutting! g0495X 8" Jointer w/digital readout " for rabbet cut-...

  • Page 31: Section 5: Accessories

    Gun Treatment 4.5 oz Spray ® figure 37. recommended products for protect- ing unpainted cast iron/steel parts on machinery. g0495X 8" Jointer w/digital readout h8029—5 piece Safety Kit ⁄ " x 48" this kit has four essential jigs. includes two...
  • Page 32 Comes with its own plastic case for clean, sealed storage. Finally, a respirator you can look forward to wearing—at an affordable price! figure 43. h6175 power respirator. g0495X 8" Jointer w/digital readout T20452 h0736...

  • Page 33: Section 6: Maintenance

    Boeshield ® page 29 for more details). Lubrication since all bearings on the g0495X are sealed and permanently lubricated, simply leave them alone until they need to be replaced. do not lubricate them. Below is a list of components that require periodic lubrication.

  • Page 34: Section 7: Service

    1. inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid. 2. rotate or replace inserts causing problem. 3. inspect/replace belt with a new one (refer to page 42). 4. realign/replace shaft, pulley, setscrew, and key as required. 5. tighten/replace. g0495X 8" Jointer w/digital readout...
  • Page 35 2. Board started too uneven. 3. Board has excessive bow or twist along its length. 4. insufficient number of passes. g0495X 8" Jointer w/digital readout possible solution 6. tighten/replace anchor studs in floor; relocate/shim machine. 7. replace dented fan cover; replace loose/damaged fan.

  • Page 36: Checking/Adjusting Table Parallelism

    Correct the outfeed table parallelism, then correct the infeed table parallelism. cutterhead body. g0495X 8" Jointer w/digital readout...
  • Page 37 50. in each position, the straight- edge should sit flat against both the outfeed table and the infeed table. g0495X 8" Jointer w/digital readout figure 50. straightedge positions for checking infeed/outfeed table parallelism. —if the straightedge sits flat against both the infeed and outfeed table in each of the positions, then the tables are parallel.
  • Page 38 49. figure 54. infeed and outfeed tables adjusted even. g0495X 8" Jointer w/digital readout...

  • Page 39: Replacing Carbide Inserts

    55). reference dot figure 55. insert rotating sequence. g0495X 8" Jointer w/digital readout in addition, each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new.

  • Page 40: Setting Infeed Table

    Setting Infeed Table the infeed table on the model g0495X has positive stop bolts that, when properly set up, allow the operator to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts. We recommend setting the minimum depth of cut ⁄...

  • Page 41: Calibrating Digital Sensor & Readout

    58 & 59. zero Button figure 58. sensor zero button. figure 59. digital readout zero button. g0495X 8" Jointer w/digital readout cutterhead Guard the cutterhead guard comes pre-installed for shipping, but it may need to be adjusted if the guard does not quickly snap back against the fence when pulled out and let go.

  • Page 42: Setting Fence Stops

    Step 4. remove the fence assembly, reinstall the plate with the screws removed in Step 1, then reinstall the fence assembly. g0495X 8" Jointer w/digital readout inward. shaft Bracket Jam nut...
  • Page 43 Adjust the 90˚ fence stop bolt until it makes contact with the 90˚ stop block. retighten the jam nut loosened in Step 3. g0495X 8" Jointer w/digital readout To set the 45˚ outward fence stop: using a sliding bevel adjusted to 135˚, adjust the fence to the 135˚...

  • Page 44: V-Belt

    69. figure 69. Checking V-belt tension. tension rod replace the rear access panel and the V-belt guard. " deflection when the belt is ⁄ " g0495X 8" Jointer w/digital readout...

  • Page 45: Pulley Alignment

    V-belt is straight up and down (see figure 71). straightedge figure 70. Checking belt alignment. g0495X 8" Jointer w/digital readout figure 71. pulleys aligned. — if the pulleys are aligned, go to Step 8. — if the pulleys are not aligned, perform Steps 4–8.

  • Page 46: Electrical Components

    Electrical components figure 73. Control panel wiring. figure 74. Capacitor wiring. figure 75. magnetic switch wiring. -44- g0495X 8" Jointer w/digital readout...

  • Page 47: Wiring Diagram

    Ground 6-20 Plug (As Recommended) see figure 75 figure 76. Junction box wiring. g0495X 8" Jointer w/digital readout Wiring Diagram see figure 73 The motor wiring shown here is current at the time of printing, but it match your Always use the wiring diagram inside the motor junction box.

  • Page 48: Fence Parts Breakdown & List

    HEX NUT 7/16-14 P0495X039 STOP TAB P0495X040 ADAPTER P0495X041 ADAPTER SCREW P0495X042 FENCE P0495X069 FENCE ADJUSTMENT WHEEL HANDLE P0495X139 BOLT P0495X155 TILT LOCK P0495X156 KEY 9.5 x 9.5 x 268 PRP19M ROLL PIN 4 x 14 g0495X 8" Jointer w/digital readout...

  • Page 49: Base Parts Breakdown & List

    P0495X093 HANDWHEEL ASSEMBLY P6002 BALL BEARING 6002ZZ PK06M KEY 5 X 5 X 10 P0495X096 SPIRAL GEAR SHAFT P0495X098 BASE g0495X 8" Jointer w/digital readout PART # DESCRIPTION PW02M FLAT WASHER 5MM P0495X140 BUSHING P0495X144 RIGHT DUST PLATE P0495X145 LEFT DUST PLATE...

  • Page 50: Table Parts Breakdown & List

    HEX WRENCH 4MM PAW05M HEX WRENCH 5MM PAW06M HEX WRENCH 6MM PAW08M HEX WRENCH 8MM PWR1214 WRENCH 12 X 14 PRR1417 WRENCH 14 X 17 P0495X183 TORX BIT T-25 P0495X184 PHILLIPS SCREWDRIVER #1 P0495X186 T-HANDLE DRIVER g0495X 8" Jointer w/digital readout...

  • Page 51: Stand Parts Breakdown & List

    PW04M FLAT WASHER 10MM PSB03M CAP SCREW M5-.8 X 8 PW02M FLAT WASHER 5MM PVA52 V-BELT A-52 4L520 P0495X102 MOTOR 3HP, 220V, SINGLE-PHASE g0495X 8" Jointer w/digital readout PART # DESCRIPTION 102-1 P0495X102-1 FAN COVER 102-2 P0495X102-2 102-3 P0495X102-3 S CAPACITOR COVER...

  • Page 52: Stand Parts List

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -50-...

  • Page 55: Warranty And Returns

    WARRANTy AND RETURNS...

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