Table Of Contents - Heatilator ION-V7 Installation Manual

Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Used to address practices not related to personal injury.
Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3
1 Product Specific and Important Safety Information
A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Glass Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 4
F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 4
G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
H. Requirements for the Commonwealth of Massachusetts . . 5
2 Getting Started
A. Design and Installation Considerations . . . . . . . . . . . . . . . 6
B. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
C. Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6
 D. Installation Methods:On-Wall or In-Wall . . . . . . . . . . . . . . . 7
3 Framing and Clearances
A. Appliance/Decorative Front Dimension Diagrams . . . . . . . 8
B. Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . 12
C. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 13
D. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
E. Clearances (On-Wall and In-Wall) . . . . . . . . . . . . . . . . . . 14
F. Clearances - Venting with an Elbow Directly Off the
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Back of Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 16
B. Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
C. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
D. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
E. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
F. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Vent Clearances and Framing
A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 27
B. Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . . 27
C. Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . . 28
D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 28
6 Appliance Preparation
A. Vent Collar Preparation - Sealing the Firestop . . . . . . . . 29
B. Install Appliance Corrugated Template . . . . . . . . . . . . . . . . .
(On-Wall Installation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C. Install Appliance Outer Wrap (On-Wall Installation) . . . . 33
D. Install Appliance Into Outer Wrap (On-Wall Installation) . . 35
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Table of Contents
Heatilator • ION-V7, ION-S7, ION-H7 Installation Manual • 2276-980 Rev. E • 5/15
7 Venting and Chimneys
A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 36
B. Installing Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
C. Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 37
D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 38
E. Vertical Termination Requirements . . . . . . . . . . . . . . . . . . 39
F. Horizontal Termination Requirements . . . . . . . . . . . . . . . 41
8 Electrical Information
A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
B. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9 Gas Information
A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 44
E. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
10 Finishing (On-Wall Installation)
A. Facing and Finishing - Four Square Decorative Fronts . . 46
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B. Mantel Projections (All Fronts) . . . . . . . . . . . . . . . . . . . . . 47
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C. Mantel Leg and Wall Projections . . . . . . . . . . . . . . . . . . . 48
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11 In-Wall Installation
A. Wall and Appliance Preparation . . . . . . . . . . . . . . . . . . . . 49
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B. In-Wall - Minimum Combustible Facing Clearances . . . . 53
C. In-Wall - Minimum Non-Combustible Facing Clearances 54
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D. In-Wall Mantel and Wall Projections . . . . . . . . . . . . . . . . 55
E. In Wall - Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
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12 Appliance Setup
A. Removing Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . 57
B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . 57
C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
D. Decorative Fronts/Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . 57
13 Reference Materials
A. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 58
B. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
 = Contains updated information.