Heatilator I80 Owner's Manual Installation And Operation
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Heatilator I80 Owner's Manual Installation And Operation

Heatilator I80 Owner's Manual Installation And Operation

Woodburning fireplace
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See also: Owner's Manual , Install and Operation Instructions
Models:
I80

Woodburning Fireplace

•
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your war-
ranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace should
be performed by qualifi ed personnel. Hearth
& Home Technologies suggests NFI certifi ed
or factory-trained professionals, or technicians
supervised by an NFI certified
professional.
(Traditional refractory shown.)
CAUTION
DO NOT DISCARD THIS MANUAL
•
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • I80 • 4013-023 Rev R • 10/06
Owner's Manual
Installation and Operation
•
Leave this manual with
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot
during operation and cool down.
•
Keep children away.
•
CAREFULLY SUPERVISE children in same room
as fi replace.
•
Alert children and adults to hazards of high
temperatures.
•
Keep clothing, furniture, draperies and other
combustibles away.
WARNING
Fire Risk
•
For use with solid wood fuel or decorative
gas appliance only.
•
Do not install unvented gas logs.
1

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Summary of Contents for Heatilator I80

  • Page 1: Woodburning Fireplace

    & Home Technologies suggests NFI certifi ed • For use with solid wood fuel or decorative or factory-trained professionals, or technicians gas appliance only. supervised by an NFI certified • Do not install unvented gas logs. professional. Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 2 Your new Heatilator wood burning fi replace will give you years As the owner of a new fi replace, you’ll want to read and care- of durable use and trouble-free enjoyment.

  • Page 3: Table Of Contents

    F. Contact Information ......52 Note: An arrow ( ) found in the text signifi es change in content. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 4: Listing And Code Approvals

    Installation of an outside air kit will require sig- nifi cant reconstruction and is best if installed at the time of fi replace installation. Heatilator is a registered trademark of Hearth & Home Tech- Not intended for use as a primary heat source. nologies Inc.

  • Page 5: Getting Started

    Basement installations should be avoided due to stack effect. Stack effect creates negative pressure in lower levels. Hearth & Home Technologies recommends the use of direct vent fi replaces in basements. Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 6 Consider the fi replace location relative to fl oor and ceiling and attic joists. Recommended Recommended Location Location Marginal Location Location Recommended Location Recommended Windward Outside Air Intake Leeward Multi-level Roofs Figure 2.1 Recommended Chimney Locations Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 7: Typical Fireplace System

    V-shaped standoffs (spacers) Mantel and surround Decorative facing and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.2 Typical Fireplace System Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 8: Tools And Supplies Needed

    Read all the instructions before starting the installation. Follow these instructions carefully during the • Keep fi replace dry. installation to ensure maximum safety and benefi t. • Mold or rust may cause odors. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 9: Framing And Clearances

    • Clearances (Section 3.B.) • Mantel Projections (Section 8.C) • Fireplace Dimensions (Section 12.A.) Figure 3.1 Fireplace Locations Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 10: Clearances

    1-1/2 in. (38mm) from side of appliance (except at nailing flanges where it is 1/2 in. (13 mm) 0 in. from floor Figure 3.2 Clearances to Combustible Materials Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 11: Sidewalls/Surrounds

    Use only noncombustible material below the top of 51-1/2 in. the front standoffs. (1308 mm) 28-1/2 in. (724 mm) Figure 3.4 Framing the Fireplace Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 12: Construct The Chase

    (10.67 m) the fi replace Figure 3.5 Chase Assembly • Maximum unsupported chimney above roof 6 ft (1.83 m) Note: A maximum of two pairs of offsets and returns may be used. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 13: Installation Of Fireplace

    The outside air kit is installed on the left hand side of the fi replace. See Figure 4.4 for handle location/operation. Flexible Duct (not supplied) Outside Air Plate Outside Air Assembly Shield 2 Wire Ties Figure 4.1 Outside Air Installation Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 14 (preferably with short run or mainly straight duct, except small dip for cold air trap which will help prevent flow of cold air). Figure 4.3 Outside Combustion Air Placement Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 15: Secure The Fireplace

    (Figure 4.9). Lift hearth stone out of fi replace. See Figure 4.10. Figure 4.5 Unpacking Back Refractory Figure 4.9 Shipping Spacers Figure 4.6 Bending Refractory Shipping Tabs Back Down Figure 4.10 Lifting Out the Hearth Stone Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 16 Note: If DM8042 Series Doors are to be installed onto this fi replace at any time, we recommend they be installed at the same time as refractory to avoid the need to remove refractory at a later date. Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 17 When placing hearth stone into fi replace, slide it back until it fi ts tightly against back refractory (underneath grate brackets). See Figure 4.16. GRATE BRACKET Figure 4.16 Sliding Bottom Refractory Towards Back of Fireplace Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 18: Place The Protective Metal Hearth Strips

    If they are not, continue to shim fi replace until those diagonals are equal. Figure 4.19 Protect the Front of an Elevated Platform Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 19: Chimney Assembly

    Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation NOTE: • Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 20: Chimney Requirements

    Do NOT connect this fireplace to a chimney flue SL1136 34-3/4 servicing another appliance. • Do NOT connect to any air distribution duct or SL1148 46-3/4 1187 system. * Dimensions refl ect effective height. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 21: Using Offsets/Returns

    51 3/4 1314 98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 22: Assemble The Chimney Sections

    Install the ceiling fi restop. every 10 ft (3.05 m) of clear space. • Use same dimensional lumber as joists. Firestop slows spread of fire and reduces cold air infi ltration. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 23: Install The Attic Insulation Shield

    Secure returns with strapping. • Straight chimney sections may be secured with screws (not to exceed 3/4 in./19 mm in length) at the joints. Keep chimney sections from separating or twisting. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 24: Complete The Enclosure

    If a roof fl ashing is to be used, install the roof fl ashing appropriate to the roof pitch and install a round termination cap and storm collar following the instructions shipped with the cap. Figure 6.3 Ceiling/Attic Construction Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 25: Chase Top

    Separation allows sparks, heat and embers • A chase installation must use a chase top. Chase tops to escape. are available from your Heatilator dealer or may be fi eld constructed. • Attach the chase top to the top of the chase.
  • Page 26 2 in. (51 mm) (metal or masonry) SL pipe typical inner flue Figure 6.9 Installing a European Copper Series Termination Cap (CT3-King shown) • Install termination caps following instructions provided with them. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 27: Accessories

    Combustible materials may be located at zero clearance to gas line Repack beyond 4 in. (102 mm) Insulation from fireplace side. Knockout 4 in. (102 mm) Figure 7.1 Gas Line Installation Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 28: Finishing

    1.92 0.52 2-1/4 in. Cement Mortor 0.20 5-7/8 in. Common Brick 0.20 5-7/8 in. Ceramic Tile 12.50 0.08 14-5/8 in. Armstrong Privacy Plus 16-5/8 in. - 23-3/8 in. Marble 14.3-20.0 0.07-0.05 Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 29 7-5/8 in. Floor 30 in. Min. Hearth Extension 12 in. Min. 30 in. min. 12 in. Min. Micore Noncombustible Material Hearth Strip Figure 8.4 Flush Hearth Extension Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 30: Finishing Material

    Section 12.B. Fireplace Components. Please Figure 8.5. Short stub walls are also acceptable if they are refer to the manual packed with each set of doors for instal- contained within the shaded area. lation instructions. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 31: Operating Instructions

    Do not install unvented gas logs. maintain the system in top operating condition. DAMPER UP = open DOWN = close AIR KIT UP = open DOWN = closed Figure 9.1 General Operating Parts Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 32: Outside Air

    • Doors must be fully opened or fully closed when operating fi replace. Partially opened doors may draw fl ame, smoke or heat from fi replace. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 33: Grate

    This sounds ridiculous but that is exactly what you are • Closer than required clearances to doing if you burn unseasoned wood. combustibles to fi replace. • Within space required for loading or ash removal. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 34: Starting A Fire

    Combustible materials may ignite. fi replace and the refractory and paint to cure. You may notice an industrial odor the fi rst few fi res. This is consid- ered normal. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 35: Troubleshooting

    Overhead fan operating? Creosote buildup in flue? Air register from furnace near fireplace? Damper closed? Doors opening and closing? Outside air Window closed closed? for start-up? Figure 10.1 Factory-built Fireplaces: Troubleshooting Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 36: Diagnostics And Problem Solving

    No: Add blower if available. No: Need for all heat boosts possible How much heat output do you • Unrealistic expectations Explanation of decorative nature of fi replace; suggestion of expect? approved fi replace insert. Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 37 Is the chimney clean? • No: Creosote odor Have chimney cleaned. • Yes: Damper closed too early Wait until fi re completely out before closing damper. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 38: Maintenance And Servicing The Fireplace

    Cap Base Chimney Slip Section European Copper Series TR11/TR11T ST1175 TCT1175 Termination Cap Round Termination Cap Square Termination Cap Terra Cotta (CT3-King shown) Termination Cap Figure 11.1 Chimney & Termination Cap Cleaning Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 39: Maintenance Task List

    Failure to replace damaged components and make conduct a minimum of an NFPA 211 Level 2 inspection proper repairs creates risk of fi re. of the chimney. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 40: Reference Materials

    8-5/8 in. 9-1/4 in. 8-5/8 in. (219 mm) (235 mm) (219 mm) 18-1/2 in. 9-5/8 in. 9-1/2 in. 42 in. 7-5/8 in. (1067 mm) (470 mm) (244 mm) (241 mm) (194 mm) Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 41: Fireplace Components

    Integral Grate Bi-fold Glass Doors AK22 Outside Air Kit Herringbone Pattern Refractory 66 in. (1676 mm) 20 in. (508 mm) HX4 Hearth Extension 1/2 in. Traditional Brick Pattern Refractory (13 mm) Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 42: Chimney Components

    (279 mm) (356 mm) (356 mm) 5-1/4 in. (133 mm) 4 in. (102 mm) Outside 13 in. Diameter (330 mm) 13 in. (330 mm) SL11 Chimney Stabilizer CAK5A Chimney Air Kit Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 43 28 in. (711 mm) 13 in. 39-7/8 in. 2 in. (330 mm) (1013 mm) (51 mm) RF571 Roof Flashing JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 44 ST1175 Square Termination Cap 20 in. (508 mm) 17 in. LDS-BV Decorative Shroud (432 mm) Catalog # 9-3/8 in. 12-1/2 15-1/2 LDS-BV (238 mm) 9-1/4 in. (235 mm) TCT1175 Terra Cotta Cap Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 45 (610 mm) CT3-King CT3-Queen CT3-Bishop 16 in. (406 mm) 21 in. (533 mm) 31-7/8 in. (810 mm) 24-3/4 in. (629 mm) 18 in. 20-5/8 in. (457 mm) (524 mm) CT3-Knight CT3-Pawn Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 46: Woodburning Termination Cap

    Minimum height is established with the bottom of the termination cap 7 in. (178 mm) above the chase top. Minimum height must increase accordingly for any height above 7 in. (178 mm). All dimensions are INSIDE dimensions. Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 47 This page intentionally left blank. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 48: Service Parts

    D. Service Parts ICON I80CT & I80H Service Parts Beginning Manufacturing Date: N/A Exploded Parts Diagram Ending Manufacturing Date: Active 42 in. Woodburning Fireplace Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 49 Outside Air Shield 33271 33271 AK22 Installation Instructions 31170 31170 4 in. Outside Air Inlet Ring 25692 25692 Installation Instructions & Owner’s Manual 4013-023 4013-023 Powder Coat Touch-Up Paint 71479 71479 Heatilator • I80 • 4013-023 Rev R • 10/06...
  • Page 50 This page intentionally left blank. Heatilator • I80 • 4013-023 Rev R • 10/06...

  • Page 51: Limited Warranty

    Limited Warranty HHT warrants the following components of your Heatilator woodburning fi replace to be free from original defects in material and workmanship during the applicable periods described: fi ve years for the fi rebox assembly, chimney system and roof termination; two years for refractory fi rebox liners;...

  • Page 52: Contact Information

    1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. – NOTES – CAUTION DO NOT DISCARD THIS MANUAL •...

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