Heatilator I60 Installation Manual
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Also See for I60:
- Owner's manual (56 pages) ,
- Owner's manual installation and operation (55 pages) ,
- Installation manual (41 pages)
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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
WOODBURNING FIREPLACE
Installation and service of this fi replace should be
performed by qualifi ed personnel. Hearth & Home
Technologies recommends NFI certifi ed profes-
sionals, or technicians supervised by an
NFI certifi ed professional.
Installation Manual
Installation and Fireplace Setup
Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate
poisonous gases (i.e. carbon monoxide).
1
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Table of Contents
Related Manuals for Heatilator I60
Summary of Contents for Heatilator I60
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Page 1: Woodburning Fireplace
• Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other fl ammable materials. • Keep clothing, furniture, draperies and other fl ammable WOODBURNING FIREPLACE materials away. WARNING Installation and service of this fi replace should be performed by qualifi ed personnel. Hearth & Home Fire Risk. Technologies recommends NFI certifi ed profes- For use with solid wood fuel only. sionals, or technicians supervised by an NFI certifi ed professional. Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide). Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 2: Table Of Contents
A. Chimney Components A. Chimney Requirements B. Optional Components B. Offsets/Returns C. Termination Requirements 5 Chimney Installation A. Typical Chimney System B. Assemble Chimney Sections C. Install Chimney Air Kit D. Secure Offset/Return E. Install Ceiling Firestops ► F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... - Page 3 Finishing Section 7 (Pg. 28) 7 (P Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Hearth extension installed per manual requirements. Fireplace Setup Section 8 (Pg. 35) All packaging and protective materials removed. Molded brick panels installed correctly. Grate is properly installed. Firescreen installed properly. Optional doors properly installed. Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation. Hearth & Home Technologies recommends the following: • Photographing the installation and copying this checklist for your file. • That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) 4013-262 • Rev B • 3-12-13 Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13...
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Page 4: Product Specific & Important Safety Information
• install parts or components not Listed or approved Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 5: Getting Started
4 ft. Decorative facing (1.22 m) off and trim ground level. Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 6: Design And Installation Considerations
Minimum from FP opening to any inches 59 1/2 92 3/4 46 3/8 21 1/2 65 5/8 28 1/2 51 1/2 perpendicular wall. 1308 1511 2356 1178 1667 Figure 2.2 Fireplace Locations Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 7: Locating Fireplace & Chimney
• Below adjacent structure Recommended: • Lower roof line • Insulated exterior chase in cooler climates • Avoid outside wall Windward Leeward Multi-level Roofs Figure 2.3 Recommended Chimney Locations Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 8: Tools And Supplies Needed
• Vent system components and doors are shipped in separate packages. • Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 9: Framing And Clearances
(219 mm) (219 mm) 9-1/2 in. 9-5/8 in. 7-5/8 in. 18-1/2 in. 42 in. (194 mm) (244 mm) (241 mm) (1067 mm) (470 mm) Figure 3.1 Fireplace Dimensions Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 10: Clearances
I80 - 1 1/2 in. (38 mm) 1219 mm (except at nailing flanges 0 in. where it is 1/2 in. [13 mm]) to floor Figure 3.2 Clearances to Combustible Materials Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 11: Construct The Chase
8 ft. (2438 mm) level above the fireplace assembly. This reduces heat loss through the chase. - In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.4 Chase Constructions Figure 3.3. This will help reduce heat loss from the home around the fireplace. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 12: Unpack The Fireplace (I60 Only)
• Remove screens by removing screw from the end of each screen rod. See Figure 3.8. Smoke Shield Front Face Skip Skip Remove these screws. Figure 3.7 Removing Smoke Shield Figure 3.11 Removing Shipping Brackets Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 13: Frame The Fireplace
WARNING! Risk of Fire! Comply with all minimum clear- ances specified. NOTICE: Hearth extension design must be determined • I60 - A minimum 1 in. (25 mm) air clearance must before installation of fireplace. be maintained at the back and sides of the fireplace assembly. If the fireplace is placed on the floor the maximum height • I80 - A minimum 1 1/2 in. (38 mm) air clearance must... -
Page 14: Secure And Level The Fireplace
• Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm), Figure 3.13). • Protect the front of a platform elevated above the hearth extension with metal strips (not included with fireplace) per Figure 3.14. See Section 7 for hearth extension instructions. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 15: Outside Air Kit
• Secure flex duct with metal tape, screws or wire ties. Figure 3.16 Outside Air Installation Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 16: Chimney And Termination Requirements
SL1106 SL406 4-3/4 SL1112 SL412 10-3/4 SL1118 SL418 16-3/4 Figure 4.1 Chimney Requirements SL1136 SL436 34-3/4 SL1148 SL448 46-3/4 1187 SLA10 16-3/4 * Dimensions reflect effective height. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 17: Offsets/Returns
1588 33 3/4 67 3/4 1721 36 3/4 1854 39 3/4 1010 78 1/8 1984 41 1/8 1045 82 3/8 2092 45 3/4 1162 88 1/2 2248 48 1/8 1222 92 3/4 2356 51 3/4 1314 98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 18: Termination Requirements
In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 19: Chimney Installation
Attic shield movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 20: Assemble Chimney Sections
• Secure chimney returns with hanger straps provided; fasten to studs or joists. • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 21: Secure Offset/Return
(use 600° F sealant). CAUTION! Risk of Fire! Ceiling firestops must be used whenever the chimney penetrates a ceiling/floor. • Chase construction requires ceiling firestops at each floor or every 10 ft. (3.05 m) of clear space. • The ceiling firestop slows spread of fire and reduces cold air infiltration. • Install a ceiling firestop whenever chimney penetrates ceiling/floor. • Mark and cut an opening in ceiling as shown in Figure 5.4. • Frame the opening with the same size lumber used in the ceiling joists. • Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 22: Install Attic Insulation Shield
90° and taped limitations given under Section 4. Insulation Insulation Check each section by pulling up slightly from the top to ensure proper engagement before installing the suc- 13 in. ceeding sections. If they have been connected correct- Ceiling Firestop Pipe (330 mm) ly, they will not disengage when tested. Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 23: Roof Penetration
• Slope the chase top downward away from the opening. WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. .018 (26 ga) min. Galvanized • Caulk all seams to prevent leaks. Chase Top Figure 5.9 Chase Top Construction Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 24: Termination Cap Requirements
Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 5.12 Installing an ST1175/ST475 Square Termination Cap Figure 5.10 Installing a TR11/TR444 Round Termination Cap Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... - Page 25 Minimum Height Maximum Chase Top Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.14 Installing a DTO/DTS Decorative Termination Cap Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13...
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Page 26: Shrouds
(SHROUD) 14 1/2 in. (368 mm) Collar Shroud Shroud Flue 3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 27: Mailbox Style Shroud
Radiation Minimum Shield Height Base Dimension Min. Height Above Bottom of Termination Cap Min. Opening Width Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 28: Finishing
2 in. (51 mm) Figure 7.2 Decorative Facing Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 29: Hearth Extension, Building And Finishing
14 5/8 in. - 20 3/8 in. Marble • Choose finishing materials carefully. 12 in. (305 mm) 12 in. (305 mm) 20 in. (508 mm) minimum Figure 7.3 Hearth Extension Dimensions Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 30: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening
Noncombustible HX4 or Framing Material equivalent Figure 7.4 Hearth Extension Construction Figure 7.6 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 31: Raised Hearth Extension And Raised Fireplace
Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 32: Fireplace Opening And Hearth Extension Flush With The Floor
• Choose finishing materials carefully. 1/2 in. Micore or equivalent Noncombustible Material Protective Metal insulation Hearth Strip Figure 7.9 Flush Hearth Extension Side View Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 33: Sidewalls/Surrounds
Model [610 mm] [610 mm] inches 44 1/2 1130 inches 50 1/2 1067 1283 Figure 7.11 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 34: Mantel And Wall Projections
1 1/2 in./ glass, plasters. 38 mm maximum Measured from top of fireplace opening Seal joint with non-combustible sealant Grid represents 1 in. squares Figure 7.12 Mantel Specifications Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 35: Fireplace Setup
• Seal refractory around pipe with fireplace mortar or a non-combustible sealant. B. Wood Burning Inserts WARNING! Risk of Fire! Improper installation of wood in- serts may cause fireplace or chimney system to overheat. If a wood burning insert is being installed in this fireplace, Hearth & Home Technologies recommends full reline of the chimney. • Cooling air openings at the top of the chimney must not be obstructed in any manner. • Hearth & Home Technologies recommends securing the reline at the top of the flue and using the cap certified for use with this fireplace system. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 36: Install The Refractory (I80 Only)
Back Refractory with Grate Brackets in Place • Place grate into grate brackets. See Figure 8.7. • Replace smoke shield. GRATE BRACKET REFRACTORY BRACKET Figure 8.7 Grate Secured in Grate Bracket • Replace left and right screens. Figure 8.4 Attaching Back Refractory Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... -
Page 37: Reference Materials
Inside Diameter CT-Series SL4 - 10 in. (254 mm) SL11 - 11 in. (279 mm) DT-Series 20-3/4 in. (527 mm) Outside Diameter 13 in. (330 mm) SL11/SL4 Chimney Stabilizer Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13... - Page 38 39-7/8 in. (711 mm) (1013 mm) RF571 Roof Flashing 13 in. (330 mm) CB576 Chimney Joint Band 10 3/4 in. TR-TVK - Top Vent Kit 26 in. CT-11A Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13...
- Page 39 (508 mm) 17 in. (432 mm) 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) TCT1175 - Terra Cotta Cap 15-3/4 in. (400 mm) TR11/TR444 - Round Termination Cap Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13...
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Page 40: Optional Components
66 in. (1676 mm) 20 in. (508 mm) LDS-BV Decorative Shroud HX4 Hearth Extension Catalog # 1/2 in. 12.5 15.5 (13 mm) LDS-BV Heatilator, a brand of Hearth & Home Technologies 7571 - 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. Heatilator • I60/I80 • 4013-260 Installers Manual • Rev G • 10/07/13...